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Wearing masks and face coverings helps reduce transmission of respiratory diseases. Much prior research on mask filtration efficiency has focused on fabric type, with less consideration given to mask design and shape. Here, we present evidence that increasing the mouth-mask separation distance engenders an increase in the mask-fabric filtration efficiency toward expiratory aerosols emitted via vocalization, which we attribute to a decrease in the expiratory jet velocity and expansion of the breath-mask contact area. We further assess the performance of a new reusable cloth facemask design, originally made for, but not exclusive to, professional singers and having a large mouth-mask separation distance. With proper fitting, these masks achieve overall filtering efficiencies of >93% for both exhaled expiratory aerosols >0.5 microns in diameter from singing and speaking and for inhaled ambient aerosols, better …