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A soft lithographic method is described for casting functional thermoplastic devices with microscale features without the need for specialized tools or equipment. In the thermoplastic soft lithography process, termed solvent casting, low temperature supersaturated solutions of thermoplastic are poured over solvent permeable PDMS molds which allow omnidirectional solvent removal as they template functional microstructures into the thermoplastic layers. Rapid gelation of supersaturated solutions enables the deposition of multiple patterned layers of varying composition, with self‐adhesion of the solvent‐laden thermoplastic ensuring intimate bonding between adjacent layers. This latter feature is further used in this work to realize sealed thermoplastic microfluidic devices with high fidelity replication of microchannel features with negligible channel deformation. The incorporation of functional dopants into patterned …