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A new biocompatible multi-layered coating was developed by alternately depositing Ti and HA layers on Ti6Al4V substrates using radio frequency magnetron-assisted sputter processing to improve the interface properties between the coating and the substrate. The multi-layered coating consisted of an underlying Ti bond coat, the alternating layer, and an HA top-layer. Between the bond coat and the top layer, an alternating layer was created by means of gradually increasing Ti content with increasing depth from the HA top-layer. The experimental results indicated that the as-sputtered coating had quite uniform thickness and well bonded to the substrate. The multi-layered coating exhibited a better electrochemical behavior than monolithic HA coating. The XRD and low vacuum SEM results consistently indicated that highly crystalline coating was not appreciably dissolvable in simulated body fluid. The adhesion …