Synthesis of resorcinol–formaldehyde/silica composite aerogels and their low-temperature conversion to mesoporous silicon carbide

K Chen, Z Bao, A Du, X Zhu, G Wu, J Shen… - … and Mesoporous Materials, 2012 - Elsevier
K Chen, Z Bao, A Du, X Zhu, G Wu, J Shen, B Zhou
Microporous and Mesoporous Materials, 2012Elsevier
Resorcinol–formaldehyde/silica composite (RF/SiO2) gels were acid-catalyzed formed in
one pot at 27° C within 60min, and then dried to aerogels with supercritical fluid CO2. After
carbonization in nitrogen atmosphere and a magnesiothermic reaction at 700° C, RF/SiO2
aerogels were successfully converted to monolithic mesoporous silicon carbide (SiC
aerogels). The starting RF/SiO2 aerogels had an interpenetrating organic/inorganic network
and the resulting SiC products preserved monolithic mesoporous morphology similar to the …
Resorcinol–formaldehyde/silica composite (RF/SiO2) gels were acid-catalyzed formed in one pot at 27°C within 60min, and then dried to aerogels with supercritical fluid CO2. After carbonization in nitrogen atmosphere and a magnesiothermic reaction at 700°C, RF/SiO2 aerogels were successfully converted to monolithic mesoporous silicon carbide (SiC aerogels). The starting RF/SiO2 aerogels had an interpenetrating organic/inorganic network and the resulting SiC products preserved monolithic mesoporous morphology similar to the original templates. The as-synthesized SiC aerogels consisted of nanocrystalline β-SiC, possessed a BET surface area of 232m2/g and showed sufficient mesoporosity. They had a direct band gap of about 3.2eV (less than that of bulk β-SiC) and showed photoluminescence at room temperature. The mechanisms about the formation of RF/SiO2 gels and the conversion to SiC aerogels were discussed. Potentially, the reported method can be used to convert many metal or semimetal oxide/carbon composite aerogels to carbide aerogels at relatively low temperature for many catalytic, electronic, photonic and thermal applications.
Elsevier
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