[图书][B] Design and characterization of high-strength bond coats for improved thermal barrier coating durability
DJ Jorgensen - 2016 - search.proquest.com
2016•search.proquest.com
High pressure turbine blades in gas turbine engines rely on thermal barrier coating (TBC)
systems for protection from the harsh combustion environment. These coating systems
consist of a ceramic topcoat for thermal protection, a thermally grown oxide (TGO) for
oxidation passivation, and an intermetallic bond coat to provide compatibility between the
substrate and ceramic over-layers while supplying aluminum to sustain Al 2 O 3 scale
growth. As turbine engines are pushed to higher operating temperatures in pursuit of better …
systems for protection from the harsh combustion environment. These coating systems
consist of a ceramic topcoat for thermal protection, a thermally grown oxide (TGO) for
oxidation passivation, and an intermetallic bond coat to provide compatibility between the
substrate and ceramic over-layers while supplying aluminum to sustain Al 2 O 3 scale
growth. As turbine engines are pushed to higher operating temperatures in pursuit of better …
Abstract
High pressure turbine blades in gas turbine engines rely on thermal barrier coating (TBC) systems for protection from the harsh combustion environment. These coating systems consist of a ceramic topcoat for thermal protection, a thermally grown oxide (TGO) for oxidation passivation, and an intermetallic bond coat to provide compatibility between the substrate and ceramic over-layers while supplying aluminum to sustain Al 2 O 3 scale growth. As turbine engines are pushed to higher operating temperatures in pursuit of better thermal efficiency, the strength of industry-standard bond coats limits the lifetime of these coating systems. Bond coat creep deformation during thermal cycling leads to a failure mechanism termed rumpling. The interlayer thermal expansion differences, combined with TGO-imposed growth stresses, lead to the development of periodic undulations in the bond coat. The ceramic topcoat has low out-of-plane compliance and thus detaches and spalls from the substrate, resulting in a loss of thermal protection and subsequent degradation of mechanical properties. New creep resistant Ni 3 Al bond coats were designed with improved high-temperature strength to inhibit this type of premature failure at elevated temperatures. These coatings resist rumpling deformation while maintaining compatibility with the other layers in the system. Characterization methods are developed to quantify rumpling and assess the TGO-bond coat interface toughness of experimental systems.
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