Influence of shot peening on the fatigue life of Cu–Ni austempered ductile iron
Shot peening (SP) was carried out in order to improve the fatigue life of an austempered
ductile iron alloyed with copper and nickel austenitised at 900° C for 2h and austempered at
360° C for 1h. The optimal peening intensity using S330 steel shot, was found to be 0.38
mmA producing residual compressive stresses with a maximum of approximately 1000MPa
at the surface. The microhardness at the surface was increased by SP from 370 to 535HV.
The fully reversed fatigue tests of SP-specimens showed a 61% increase in fatigue life over …
ductile iron alloyed with copper and nickel austenitised at 900° C for 2h and austempered at
360° C for 1h. The optimal peening intensity using S330 steel shot, was found to be 0.38
mmA producing residual compressive stresses with a maximum of approximately 1000MPa
at the surface. The microhardness at the surface was increased by SP from 370 to 535HV.
The fully reversed fatigue tests of SP-specimens showed a 61% increase in fatigue life over …
Shot peening (SP) was carried out in order to improve the fatigue life of an austempered ductile iron alloyed with copper and nickel austenitised at 900°C for 2h and austempered at 360°C for 1h. The optimal peening intensity using S330 steel shot, was found to be 0.38mmA producing residual compressive stresses with a maximum of approximately 1000MPa at the surface. The microhardness at the surface was increased by SP from 370 to 535HV. The fully reversed fatigue tests of SP-specimens showed a 61% increase in fatigue life over that of polished samples. The improvement in fatigue life is explained by the compressive residual stresses in the near surface shifting crack initiation to sub-surface. Fractography analysis showed multiple crack nucleation sites at the surface for the polished specimens, while SP-specimens showed sub-surface crack nucleation. In addition, a mixed fracture mode was also identified, with the graphite nodules and copper islands affecting crack propagation.
Elsevier
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