Alloying–realloying enabled high durability for Pt–Pd-3d-transition metal nanoparticle fuel cell catalysts

ZP Wu, DT Caracciolo, Y Maswadeh, J Wen… - Nature …, 2021 - nature.com
ZP Wu, DT Caracciolo, Y Maswadeh, J Wen, Z Kong, S Shan, JA Vargas, S Yan, E Hopkins
Nature Communications, 2021nature.com
Alloying noble metals with non-noble metals enables high activity while reducing the cost of
electrocatalysts in fuel cells. However, under fuel cell operating conditions, state-of-the-art
oxygen reduction reaction alloy catalysts either feature high atomic percentages of noble
metals (> 70%) with limited durability or show poor durability when lower percentages of
noble metals (< 50%) are used. Here, we demonstrate a highly-durable alloy catalyst
derived by alloying PtPd (< 50%) with 3d-transition metals (Cu, Ni or Co) in ternary …
Abstract
Alloying noble metals with non-noble metals enables high activity while reducing the cost of electrocatalysts in fuel cells. However, under fuel cell operating conditions, state-of-the-art oxygen reduction reaction alloy catalysts either feature high atomic percentages of noble metals (>70%) with limited durability or show poor durability when lower percentages of noble metals (<50%) are used. Here, we demonstrate a highly-durable alloy catalyst derived by alloying PtPd (<50%) with 3d-transition metals (Cu, Ni or Co) in ternary compositions. The origin of the high durability is probed by in-situ/operando high-energy synchrotron X-ray diffraction coupled with pair distribution function analysis of atomic phase structures and strains, revealing an important role of realloying in the compressively-strained single-phase alloy state despite the occurrence of dealloying. The implication of the finding, a striking departure from previous perceptions of phase-segregated noble metal skin or complete dealloying of non-noble metals, is the fulfilling of the promise of alloy catalysts for mass commercialization of fuel cells.
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