Corrosion behavior of ZnO-reinforced coating on aluminum alloy prepared by plasma electrolytic oxidation

Q Huang, Z Wu, H Wu, S Ji, Z Ma, Z Wu, P Chen… - Surface and Coatings …, 2019 - Elsevier
Q Huang, Z Wu, H Wu, S Ji, Z Ma, Z Wu, P Chen, J Zhu, RKY Fu, H Lin, X Tian, F Pan
Surface and Coatings Technology, 2019Elsevier
Aluminum alloys are widely used in the aerospace and transportation industries, but the
corrosion resistance is insufficient in long-term service especially in the high salinity
environment. A ceramic coating composed of ZnO nanoparticles is demonstrated to
significantly improve the corrosion resistance of the Al alloys. Owing to the similar chemical
activity of Zn and Al, ZnO particles fuse into Al 2 O 3 in the micro-arc during plasma
electrolytic oxidation (PEO) rendering the coating compactness. The formation mechanism …
Abstract
Aluminum alloys are widely used in the aerospace and transportation industries, but the corrosion resistance is insufficient in long-term service especially in the high salinity environment. A ceramic coating composed of ZnO nanoparticles is demonstrated to significantly improve the corrosion resistance of the Al alloys. Owing to the similar chemical activity of Zn and Al, ZnO particles fuse into Al2O3 in the micro-arc during plasma electrolytic oxidation (PEO) rendering the coating compactness. The formation mechanism of the PEO coating is investigated and discussed. The corrosion current of the ZnO modified PEO coating is 4 orders of magnitude less than that of the LY12 substrate. Immersion tests performed in 3.5 wt% sodium chloride show that incorporation of ZnO prevents destruction and dissolution of the PEO coating in the high salinity environment.
Elsevier
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