A review on dissimilar friction stir welding of copper to aluminum: process, properties, and variants

KP Mehta, VJ Badheka - Materials and Manufacturing Processes, 2016 - Taylor & Francis
Copper and aluminum materials are extensively used in different industries because of its
great conductivities and corrosion resistant nature. It is important to join dissimilar materials …

Effect of alloying elements on intermetallic formation during friction stir welding of dissimilar metals: A critical review on aluminum/steel

R Beygi, I Galvão, A Akhavan-Safar, H Pouraliakbar… - Metals, 2023 - mdpi.com
The main drawback of friction stir welding (FSW) dissimilar metals is the formation of
intermetallic compounds (IMCs), which are brittle and affect the strength of the joint. The …

Advances in simulation and experimental study on intermetallic formation and thermomechanical evolution of Al–Cu composite with Zn interlayer: effect of spot pass …

A Abdollahzadeh, B Bagheri… - Proceedings of the …, 2023 - journals.sagepub.com
In this study, the pinless friction stir spot welding of aluminum–copper composite with Zn
interlayer was analyzed under experimental measurement and finite element method. The …

Friction stir welding of aluminum to copper—an overview

N Sharma, AN SIDDIQUEE - … of Nonferrous Metals Society of China, 2017 - Elsevier
Components made by joining different materials are required in various engineering
applications. Fabrication of such components is a challenging task due to the vast difference …

Comparative study between stainless steel and carbon steel during dissimilar friction stir welding with aluminum: kinetics of Al–Fe intermetallic growth

R Beygi, R Carbas, A Queiros, EAS Marques… - Metals and Materials …, 2022 - Springer
Abstract Steel (St) and aluminum (Al) have a high affinity to each other and form intermetallic
compounds (IMCs) when bonded by friction stir welding (FSW). Understanding the effect of …

A review of the friction stir welding of dissimilar materials between aluminum alloys and copper

Y Sun, W Gong, J Feng, G Lu, R Zhu, Y Li - Metals, 2022 - mdpi.com
With the rapid development of various industries, the connection of copper and aluminum is
in high demand. However, as a solid-phase connection technology, friction stir welding has …

Influence of tool pin design on properties of dissimilar copper to aluminum friction stir welding

KP Mehta, VJ Badheka - Transactions of Nonferrous Metals Society of …, 2017 - Elsevier
Dissimilar friction stir welding (FSW) of copper and aluminum was investigated by nine
different tool designs, while the rest of the process parameters were kept constant …

Mechanism of toughness enhancement of brittle fracture by intermittent η-intermetallic in Al/Cu joint made by FSW

R Beygi, RJC Carbas, EAS Marques… - Materials Science and …, 2024 - Elsevier
It is well documented that the mechanical failure mechanism of various compounds of
aluminum 1050 and commercial pure copper (Al/Cu) involves a combination of brittle and …

Microstructural evolution and mechanical properties of the friction stir welded AlCu dissimilar joint enhanced by post-weld heat treatment

F Cao, J Li, W Hou, Y Shen, R Ni - Materials Characterization, 2021 - Elsevier
Dissimilar butt joint of pure aluminum and commercially pure copper was prepared using
friction stir welding (FSW) process and subsequent post-weld heat treatment (PWHT) was …

Design of friction stir welding for butt joining of aluminum to steel of dissimilar thickness: Heat treatment and fracture behavior

R Beygi, M Zarezadeh Mehrizi… - … International Journal of …, 2021 - Springer
A 5-mm-thick aluminum sheet (Al) was successfully welded by friction stir welding (FSW) to a
3-mm-thick carbon steel (St) in a butt configuration. For this purpose, a new joint design was …