Design and tailoring of alloys for additive manufacturing

TM Pollock, AJ Clarke, SS Babu - Metallurgical and Materials Transactions …, 2020 - Springer
Additive manufacturing (AM) promises a major transformation for manufacturing of metallic
components for aerospace, medical, nuclear, and energy applications. This perspective …

The development of grain structure during additive manufacturing

AF Chadwick, PW Voorhees - Acta Materialia, 2021 - Elsevier
Additive manufacturing of structural alloys results in the formation of complex
microstructures, often with long, columnar grains that grow epitaxially from existing grains. A …

Microstructural pattern formation during far-from-equilibrium alloy solidification

K Ji, E Dorari, AJ Clarke, A Karma - Physical Review Letters, 2023 - APS
We introduce a new phase-field formulation of rapid alloy solidification that quantitatively
incorporates nonequilibrium effects at the solid-liquid interface over a very wide range of …

Quantitative phase-field modeling of solute trapping in rapid solidification

S Kavousi, MA Zaeem - Acta Materialia, 2021 - Elsevier
A quantitative phase-field model is developed for prediction of solute trapping for
solidification velocities relevant to the additive manufacturing. An anti-trapping flux is …

[HTML][HTML] Dislocation density in cellular rapid solidification using phase field modeling and crystal plasticity

M Lindroos, T Pinomaa, K Ammar, A Laukkanen… - International Journal of …, 2022 - Elsevier
A coupled phase field and crystal plasticity model is established to analyze formation of
dislocation structures and residual stresses during rapid solidification of additively …

Characterizing the microstructural effect of build direction during solidification of laser-powder bed fusion of Al-Si alloys in the dilute limit: a phase-field study

H Azizi, A Ebrahimi, N Ofori-Opoku, M Greenwood… - Acta Materialia, 2021 - Elsevier
Additive manufacturing experiments using the laser powder bed fusion (LPBF) method
reveal that changing the build direction can stimulate morphological transitions in the …

The thermodynamics of non-equilibrium interfaces during phase transformations in concentrated multicomponent alloys

CA Hareland, G Guillemot, CA Gandin, PW Voorhees - Acta Materialia, 2022 - Elsevier
A unified thermodynamic description of moving non-equilibrium interfaces is developed for
both solid/solid and solid/liquid transformations. The theory is applicable to concentrated …

GrainNN: A neighbor-aware long short-term memory network for predicting microstructure evolution during polycrystalline grain formation

Y Qin, S DeWitt, B Radhakrishnan, G Biros - Computational Materials …, 2023 - Elsevier
High fidelity simulations of grain formation in alloys are an indispensable tool for process-to-
mechanical-properties characterization. Such simulations, however, can be computationally …

Development of a rapid solidification model for additive manufacturing process and application to Al-Si alloy

M Yun, IH Jung - Acta Materialia, 2024 - Elsevier
Accurate prediction of the solidification microstructure produced by additive manufacturing
(AM) process is indispensable for the precise manufacturing process control. In the present …

Solute trapping in rapid solidification

T Pinomaa, A Laukkanen, N Provatas - MRS Bulletin, 2020 - cambridge.org
Rapid solidification gives rise to solute trapping, which decreases solute partitioning and
alters equilibrium solidification velocity-undercooling relationships. These effects influence …