Friction stir welding of non-heat treatable Al alloys: challenges and improvements opportunities

B Abnar, S Gashtiazar, M Javidani - Crystals, 2023 - mdpi.com
Friction stir welding (FSW) is an effective solid-state joining process that has the potential to
overcome common problems correlated with conventional fusion welding processes. FSW is …

Deciphering the interdependent impact of process parameters in friction stir welding-Part I: an overview of the challenges and way forward

SA Babalola, S Dutta, H Roy… - Materials and …, 2023 - Taylor & Francis
The versatility of FSW as a joining technique for ferrous and non-ferrous metals depends on
fine-tuned process parameters. To date, reports of mixed success exist in the literature on …

Influence of frictional heat spread pattern on the formation of intermetallic layers at the dissimilar FSW joint interface between AA 5083 and HSLA steel

M Sahu, A Paul, S Ganguly - Journal of Manufacturing Processes, 2022 - Elsevier
The dissimilar weld interface for the AA5083 and HSLA steel alloy pair made by FSW
technique was investigated to explore the impact of the friction heat flow across the …

[PDF][PDF] RETRACTED ARTICLE: Investigating the strength of butt-welded joints of AA6082 and AA5052 alloys through friction stir welding; the impact of tool tilt angle …

B Gugulothu, R Saminathan, A Pradeep… - Journal of Adhesion …, 2024 - researchgate.net
This study focuses on optimizing friction stir welding (FSW) factors to enhance ultimate
tensile strength (UTS) and Hardness (HN) when joining AA6082 and AA5052 alloys. The …

Distribution of intermetallic compounds in dissimilar joint interface of AA 5083 and HSLA steel welded by FSW technique

M Sahu, S Ganguly - Intermetallics, 2022 - Elsevier
Multi-material design concept is growing rapidly in association with the advancement of
dissimilar alloy joining technology implementing FSW technique. In this paradigm, the major …

Response surface, neural network, and experimental approach to optimize process parameters and characterization of Al-Mg alloy by friction stir welding

CS Anjinappa, S Alamri, A Afzal… - Advances in …, 2022 - journals.sagepub.com
In the present study, an interaction relationship has been developed by following a design
matrix consisting of few combinations of tool rotational speed, traverse speed, and tool pin …

Effect of activating flux Cr2O3 on microstructure and properties of laser welded 5083 aluminum alloys

Y Huang, Y Yuan, Y Feng, J Liu, L Yang, L Cui - Optics & laser technology, 2022 - Elsevier
The keyhole was very unstable in the laser welding of aluminum alloys, which was liable to
cause welding defects. To solve this problem, the active laser welding (ALW) and the active …

Features of Structure and Properties of Lap-Welded Joints of Aluminum Alloy Al–4Cu–1Mg with Titanium Alloy Ti–6Al–4V, Obtained by Friction Stir Welding

A Ivanov, A Chumaevskii, A Amirov, V Utyaganova… - Metals, 2023 - mdpi.com
Lap-welded joints between Ti–6Al–4V and Al–4Cu–1Mg were obtained using water-cooling-
bath friction stir welding at different FSW tool rotation rates. The increase in the tool rotation …

Numerical Modeling for Prediction of Surface Morphology and Volumetric Defect Using Coupled Eulerian–Lagrangian Approach during Friction Stir Welding of Marine …

R Bhattacharjee, T Medhi, P Biswas - Journal of Materials Engineering …, 2023 - Springer
Defective welds substantially hinder the quality of a welded joint, and choosing the best
process parameter to ensure tunnel defect-free welds requires extensive experimentation. A …

Evolution of residual stresses in friction stir welded joints of AA7039

G Chauhan, M Sahu, P Prasad, S Bhattacharya… - Journal of The Institution …, 2023 - Springer
The gradient in microstructural morphology due to the mixture of strain-free recrystallized,
partially recrystallized and uncrystallized grains in nugget, TMAZ and HAZ regions is a …