An overview of self-piercing riveting process with focus on joint failures, corrosion issues and optimisation techniques

HQ Ang - Chinese Journal of Mechanical Engineering, 2021 - Springer
Self-piercing riveting (SPR) is a cold forming technique used to fasten together two or more
sheets of materials with a rivet without the need to predrill a hole. The application of SPR in …

Strengthening flat-die friction self-pierce riveting joints via manipulating stir zone geometry by tailored rivet structures

B Zhang, Y Ma, F Yu, Y Liu, E Zhou, Z Fan, E Ge… - International Journal of …, 2024 - Elsevier
Achieving high-strength joints with flat surfaces is of significant importance for reducing wind
resistance and enhancing aesthetic appeal. In this study, a novel flat-die friction self-piercing …

Self-pierce riveting: Development and assessment for joining polymer—Metal hybrid structures in lightweight automotive applications

R Sankaranarayanan, NRJ Hynes, MP Nikolova… - Polymers, 2023 - mdpi.com
In recent years, the transportation industry has faced the challenge of cutting costs, meeting
increasingly stringent environmental regulations, and significantly increasing transportation …

Flow-coupled thermo-mechanical analysis of frictional behaviors at the tool-workpiece interface during friction stir welding

C Yang, Q Dai, Q Shi, C Wu, H Zhang… - Journal of Manufacturing …, 2022 - Elsevier
Friction stir welding (FSW) has been applied to many fields including aerospace
manufacturing and the railway industry. However, the interfacial friction behavior remains …

[HTML][HTML] Achievement of high-quality joints and regulation of intermetallic compounds in ultrasonic vibration enhanced friction stir lap welding of aluminum/steel

T Liu, S Gao, W Ye, L Shi, S Kumar, J Qiao - Journal of Materials Research …, 2023 - Elsevier
The lap joints of 6061-T6 aluminum alloy/Q235 steel were obtained by conventional friction
stir welding (FSW) and ultrasonic vibration enhanced friction stir welding (UVeFSW). The …

Characterizations of weld defects, intermetallic compounds and mechanical properties of friction stir lap welded dissimilar alloys

RP Mahto, R Kumar, SK Pal - Materials Characterization, 2020 - Elsevier
This experimental investigation describes the effect of tilt angle and rotational speed on the
characteristics of welding defects, intermetallic compounds, weld strength and micro …

Analysis of joint formation mechanisms for self-piercing riveting (SPR) process with varying joining parameters

H Zhao, L Han, Y Liu, X Liu - Journal of Manufacturing Processes, 2022 - Elsevier
By combining experimental SPR tests with a finite element (FE) model, the influences of top
sheet thickness (T t), bottom sheet thickness (T b) and rivet length (L) on the joint formation …

[HTML][HTML] Effect of shot peening on static and fatigue properties of self-piercing riveting joints

ZC Huang, ZJ Zhou, YQ Jiang - Journal of Materials Research and …, 2022 - Elsevier
The joint strength of self-piercing riveting is a key factor for evaluating riveting quality. Shot
peening is a useful process to strengthen sheet metal. To improve the performance of self …

[HTML][HTML] An experimental and numerical investigation of the role of rivet and die design on the self-piercing riveting joint characteristics of aluminum and steel sheets

N Karathanasopoulos, KS Pandya, D Mohr - Journal of Manufacturing …, 2021 - Elsevier
We analyze the role of different rivet and die design parameters on the feasibility and quality
of the self-piercing riveting (SPR) joining of metallic sheet stacks. In particular, the riveting of …

Mechanical clinching and self-pierce riveting of thin three sheets of 5000 series aluminium alloy and 980 MPa grade cold rolled ultra-high strength steel

Y Abe, T Maeda, D Yoshioka, K Mori - Materials, 2020 - mdpi.com
One thin 5000 series aluminium alloy sheet and two thin 980 MPa grade cold rolled ultra-
high strength steel sheets were joined by self-pierce riveting and mechanical clinching …