Dissimilar welding of aluminium to steel: A review

Y Yang, Z Luo, Y Zhang, J Su - Journal of Manufacturing Processes, 2024 - Elsevier
The combination of aluminium (Al) and steel is a promising solution in the automotive
industry for reducing the weight of automotive body structure and fuel consumption. The …

Effect of process parameters on friction stir welded joints between dissimilar aluminum alloys: a review

G Di Bella, F Favaloro, C Borsellino - Metals, 2023 - mdpi.com
Friction Stir Welding is a suitable solid-state joining technology to connect dissimilar
materials. To produce an effective joint, a phase of optimization is required which leads to …

Investigating the tribological characteristics of copper surface composites reinforced with high entropy alloy (AlCoCrCuFe) through friction stir processing

S Soundararajan, GP Muthukutti, SP Kumarasamy… - Scientific Reports, 2023 - nature.com
The present investigation focuses on the fabrication of Copper-High Entropy Alloy (HEA)
surface Metal Matrix Composite (MMC) using the solid-state Friction Stir Process (FSP) and …

Investigating stainless steel/aluminum bimetallic structures fabricated by cold metal transfer (CMT)-based wire-arc directed energy deposition

MA Karim, S Jadhav, R Kannan, D Pierce, Y Lee… - Additive …, 2024 - Elsevier
This study investigated the process of fabricating a bimetallic structure of 316L stainless
steel (SS) and 4043 aluminum (Al) using wire-arc directed energy deposition (DED) based …

[HTML][HTML] Crack initiation and propagation behavior of dissimilar interface with intermetallic compound layer in Al/steel joint using coupled multiscale mechanical testing

T Matsuda, K Hayashi, C Iwamoto, T Nozawa… - Materials & Design, 2023 - Elsevier
We demonstrate multiscale mechanical testing using miniature and microscale tensile tests
to elucidate the crack initiation and propagation behaviors corresponding to interfacial …

A novel lap-Butt joint design for FSW of aluminum to steel in tee-configuration: joining mechanism, intermetallic formation, and fracture behavior

R Beygi, AA Talkhabi, MZ Mehrizi, EAS Marques… - Metals, 2023 - mdpi.com
The development of new joint configurations suitable for dissimilar materials enables a
wider range of applications and allows for an accelerated replacement of traditional …

Effect of Traverse Speed Variation on Microstructural Properties and Corrosion Behavior of Friction Stir Welded WE43 Mg Alloy Joints

YS Khan, MH Abidi, W Malik, NF Lone, MK Aboudaif… - Materials, 2023 - mdpi.com
The growing demand for Magnesium in the automotive and aviation industries has enticed
the need to improve its corrosive properties. In this study, the WE43 magnesium alloys were …

Improved mechanical and corrosion properties of friction stir welded Al/Mg dissimilar lap joints by Zr interlayer addition

Y Zheng, G Ren, L Li - Materials Letters, 2023 - Elsevier
The effect of Zr interlayer on the degradation rate in mechanical strength of friction stir
welded 6061 Al/AZ31 Mg dissimilar lap joints during corrosion was investigated. The layer …

A review on phenomenological model subtleties for defect assessment in friction stir welding

D Das, S Bag, S Pal, A De - Journal of Manufacturing Processes, 2024 - Elsevier
Friction stir welding (FSW) is in existence for well over three decades. Started primarily with
the joining of aluminium alloys, FSW is gradually engaged for other alloys and also …

Nano-scale characterization of intermetallic compounds in dissimilar aluminum-steel resistance element welded joints

Y Yang, Z Luo, Y Bi, Y Zhang - Materials Characterization, 2023 - Elsevier
To achieve the goal of lightweight vehicle and energy-saving, the joining of dissimilar
materials, specifically aluminum (Al) alloy and steel, is gaining increasing attention in car …