[HTML][HTML] A review of multi-scale and multi-physics simulations of metal additive manufacturing processes with focus on modeling strategies

M Bayat, W Dong, J Thorborg, AC To, JH Hattel - Additive Manufacturing, 2021 - Elsevier
Numerical simulations have recently shown their potential as a robust, cheap and reliable
tool for predicting the quality of components produced by metal additive manufacturing …

[HTML][HTML] Holistic computational design within additive manufacturing through topology optimization combined with multiphysics multi-scale materials and process …

M Bayat, O Zinovieva, F Ferrari, C Ayas… - Progress in Materials …, 2023 - Elsevier
Additive manufacturing (AM) processes have proven to be a perfect match for topology
optimization (TO), as they are able to realize sophisticated geometries in a unique layer-by …

In-situ grain structure control in directed energy deposition of Ti6Al4V

G Zhang, X Lu, J Li, J Chen, X Lin, M Wang, H Tan… - Additive …, 2022 - Elsevier
In metal additive manufacturing (AM), long columnar grains along the building direction due
to highly directional thermal gradients often lead to a strong texture and severe anisotropy in …

State of the art on chemical and electrochemical based finishing processes for additive manufactured features

MM Basha, SM Basha, VK Jain, MR Sankar - Additive Manufacturing, 2022 - Elsevier
Additive manufacturing is an emerging technique for manufacturing complex shapes rather
than traditional manufacturing procedures due to the tool free manufacturing method. The …

Evolution mechanism of surface morphology and internal hole defect of 18Ni300 maraging steel fabricated by selective laser melting

Y Bai, C Zhao, D Wang, H Wang - Journal of Materials Processing …, 2022 - Elsevier
The performance of the selective laser melting (SLM) parts was critically affected by the
surface quality and internal defects that are closely related to process parameters. An in …

Application of artificial intelligence to optimize the process parameters effects on tensile properties of Ti-6Al-4V fabricated by laser powder-bed fusion

E Maleki, S Bagherifard, M Guagliano - International Journal of Mechanics …, 2021 - Springer
Laser powder-bed fusion (LPBF) process, as one of the most widely used technologies of
additive manufacturing, enables fabrication of parts with intricate geometries. The choice of …

[HTML][HTML] Elucidation of dross formation in laser powder bed fusion at down-facing surfaces: Phenomenon-oriented multiphysics simulation and experimental validation

A Charles, M Bayat, A Elkaseer, L Thijs, JH Hattel… - Additive …, 2022 - Elsevier
Dross formation is a phenomenon that is observed while printing metallic components using
Laser Powder Bed Fusion (L-PBF) and occurring primarily at down-facing surfaces that are …

A novel high-efficient finite element analysis method of powder bed fusion additive manufacturing

Y Cao, X Lin, N Kang, L Ma, L Wei, M Zheng, J Yu… - Additive …, 2021 - Elsevier
This paper aims to develop a high-efficient finite element (FE) model by combining the
equivalent boundary condition method (EBCM) and dynamic mesh method (DMM) for …

[HTML][HTML] Dry mechanical-electrochemical polishing of selective laser melted 316L stainless steel

Y Bai, C Zhao, J Yang, JYH Fuh, WF Lu, C Weng… - Materials & Design, 2020 - Elsevier
This paper aims to improve the surface quality of 316L stainless steel parts manufactured by
selective laser melting (SLM) using dry mechanical-electrochemical polishing (DMECP) …

Digital twins for electro-physical, chemical, and photonic processes

Y Guo, A Klink, P Bartolo, WG Guo - CIRP Annals, 2023 - Elsevier
Manufacturing processes are becoming increasingly data-driven. Integrating manufacturing
data and process models in real-time, a digital twin (DT) may function as an autonomous …