Defect sensitivity and fatigue design: Deterministic and probabilistic aspects in AM metallic materials

X Niu, C He, SP Zhu, P Foti, F Berto, L Wang… - Progress in Materials …, 2024 - Elsevier
Fatigue performance in both traditional and additively manufactured materials is severely
affected by the presence of defects, which deserve special attention to ensure the in-service …

[HTML][HTML] Improving manufacturing applications of machine learning by understanding defect classification and the critical error threshold

D Blondheim Jr - International Journal of Metalcasting, 2022 - Springer
Abstract Machine learning (ML) is unlocking patterns and insight into data to provide
financial value and knowledge for organizations. Use of machine learning in manufacturing …

Multiphase and multiphysics modeling of dendrite growth and gas porosity evolution during solidification

A Zhang, Z Guo, B Jiang, J Du, C Wang, G Huang… - Acta Materialia, 2021 - Elsevier
Gas porosity is one of the most detrimental defects that can considerably deteriorate
mechanical properties of casting parts. Simulating the interaction between gas porosity and …

Microporosity formation and dendrite growth during solidification of aluminum alloys: Modeling and experiment

Q Zhang, D Sun, S Pan, M Zhu - International Journal of Heat and Mass …, 2020 - Elsevier
A coupled lattice Boltzmann-cellular automaton-finite difference (LB-CA-FD) model is
proposed for the simulations of hydrogen porosity formation during dendritic solidification of …

Qualification pathways for additively manufactured components for nuclear applications

C Hensley, K Sisco, S Beauchamp, A Godfrey… - Journal of Nuclear …, 2021 - Elsevier
This research paper evaluated three pathways for qualification of 316 L stainless steel
components made by laser powder bed fusion additive manufacturing (AM). Comprehensive …

Investigation on Porosity Formation With Pressure Drop Between Dendrite Tip and Root During Pressurized Solidification of 30Cr15Mo1N Ingot

ZY He, HB Li, HC Zhu, Y Wang, ZW Ni, ZH Jiang… - … Materials Transactions B, 2023 - Springer
This paper presents a method based on Darcy's law to determine the pressure drop
between the dendrite tip and root during the formation of porosity. After verification by the …

Elimination Mechanism of Shrinkage Porosity During Pressurized Solidification Process of 19Cr14Mn4Mo1N High-Nitrogen Steel Ingot

HB Li, ZW Ni, HC Zhu, ZY He, H Feng… - … Materials Transactions B, 2023 - Springer
Elimination mechanism of shrinkage porosity during pressurized solidification process of
19Cr14Mn4Mo1N high-nitrogen steel ingot was systematically investigated by experimental …

Phase-field modeling of microstructure evolution in the presence of bubble during solidification

A Zhang, J Du, X Zhang, Z Guo, Q Wang… - … Materials Transactions A, 2020 - Springer
Simulation of the solid–liquid–gas interaction during solidification is challenging due to the
presence of complex phase interfaces, bubble deformation, and high liquid/gas density ratio …

Influence of contouring on the microstructure and micromechanical properties of Laser Powder Bed Fusion (LPBF) processed Al6061 enhanced with reactive particles

H Torbati-Sarraf, D Sinclair, E Ganju… - Materials …, 2024 - Elsevier
Age-hardenable aluminum alloys are of interest for powder bed fusion (PBF) additive
manufacturing to produce lightweight, high-performance custom components. The …

Modeling of hydrogen porosity formation during solidification of dendrites and irregular eutectics in Al–Si alloys

Q Zhang, T Wang, Z Yao, M Zhu - Materialia, 2018 - Elsevier
A two-dimensional multi-phase cellular automaton-finite difference method (CA-FDM) model
is proposed for the simulation of hydrogen porosity formation during solidification of …