Fracture and fatigue in additively manufactured metals

TH Becker, P Kumar, U Ramamurty - Acta Materialia, 2021 - Elsevier
Additive manufacturing (AM) of metallic components offers many advantages over
conventional manufacturing methods, most notably design freedom at little material waste …

Strategies for improving the sustainability of structural metals

D Raabe, CC Tasan, EA Olivetti - Nature, 2019 - nature.com
Metallic materials have enabled technological progress over thousands of years. The
accelerated demand for structural (that is, load-bearing) alloys in key sectors such as …

[HTML][HTML] The effect of manufacturing defects on the fatigue life of selective laser melted Ti-6Al-4V structures

YN Hu, SC Wu, PJ Withers, J Zhang, HYX Bao, YN Fu… - Materials & Design, 2020 - Elsevier
The manufacturing defects introduced by selective laser melting typically lead to lower
fatigue strength and a larger variation in fatigue life compared to conventionally …

A new approach to correlate the defect population with the fatigue life of selective laser melted Ti-6Al-4V alloy

YN Hu, SC Wu, ZK Wu, XL Zhong, S Ahmed… - International Journal of …, 2020 - Elsevier
Microstructural features and defects arising from selective laser melting (SLM) determine the
in-service performance of additively manufactured near-net-shape components. Here the …

Stress gradient effect in metal fatigue: Review and solutions

SP Zhu, WL Ye, JAFO Correia, AMP Jesus… - Theoretical and Applied …, 2022 - Elsevier
Under external loadings, notched components always show varying degrees of stress
concentration. Accordingly, different kinds of approaches have been presented to …

[HTML][HTML] Corrosion fatigue lifetime assessment of high-speed railway axle EA4T steel with artificial scratch

Y Hu, S Wu, PJ Withers, H Cao, P Chen… - Engineering Fracture …, 2021 - Elsevier
The effects of environment (in air and 3.5 wt% NaCl solution) and artificially-induced surface
scratches are investigated on the fatigue properties of railway EA4T (also called 25CrMo4) …

Effects of cryogenic temperature and grain size on fatigue-crack propagation in the medium-entropy CrCoNi alloy

J Rackwitz, Q Yu, Y Yang, G Laplanche, EP George… - Acta Materialia, 2020 - Elsevier
CrCoNi-based high-entropy alloys have demonstrated outstanding mechanical properties,
particularly at cryogenic temperatures. Here we investigate the fatigue-crack propagation …

Fatigue life estimation of additively manufactured Ti-6Al-4V: Sensitivity, scatter and defect description in Damage-tolerant models

N Macallister, TH Becker - Acta Materialia, 2022 - Elsevier
Damage-tolerant models for fatigue life estimation rely on fracture mechanics principles to
model fatigue crack initiation and growth. In Laser-Based Powder Bed Fusion (LPBF) …

Autonomous healing of fatigue cracks via cold welding

CM Barr, T Duong, DC Bufford, Z Milne, A Molkeri… - Nature, 2023 - nature.com
Fatigue in metals involves gradual failure through incremental propagation of cracks under
repetitive mechanical load. In structural applications, fatigue accounts for up to 90% of in …

The nature and the mechanism of crack initiation and early growth for very-high-cycle fatigue of metallic materials–An overview

Y Hong, C Sun - Theoretical and Applied Fracture Mechanics, 2017 - Elsevier
Very-high-cycle fatigue (VHCF) is the fatigue damage and failure beyond 10 7 loading
cycles. Crack initiation of VHCF for metallic materials is commonly from the interior of …