A finite difference method for fast prediction and control of part-scale temperature evolution in laser powder bed fusion

Y Ren, Q Wang - Journal of Manufacturing Processes, 2023 - Elsevier
Part-scale thermal modeling is a crucial building block in the multi-scale thermo-mechanical
analysis for laser powder bed fusion process, and it plays a pivotal role in enabling …

Experimental, computational, and data-driven study of the effects of selective laser melting (SLM) process parameters on single-layer surface characteristics

B Fotovvati, S Rauniyar, JA Arnold, K Chou - The International Journal of …, 2022 - Springer
In this study, the influence of selective laser melting (SLM) parameters on the surface
characteristics of “single-layer” raster scanning deposits, with Ti6Al4V powder, is thoroughly …

[HTML][HTML] An investigation into the effects of contouring process parameters on the up-skin surface characteristics in laser powder-bed fusion process

TN Le, S Rauniyar, VH Nismath, K Chou - Manufacturing Letters, 2023 - Elsevier
Laser powder-bed fusion (L-PBF) additive manufacturing is reshaping how parts are
designed and built in the aerospace, automotive, biomedical, and other industries. However …

Multi-physics Simulation for Predicting Surface Roughness of Laser Powder Bed Fused Parts after Laser Polishing

DP Pham, HC Tran - Additive Manufacturing, 2024 - Elsevier
Laser powder bed fusion (L-PBF) uses a controlled laser beam to melt specific regions of a
metal powder bed in a layer-by-layer fashion to fabricate parts with an intricate geometry …

Conforming mesh modeling of multi-physics effect on residual stress in multi-layer powder bed fusion process

MN Kishore, D Qian, M Soshi, W Li - Journal of Manufacturing Processes, 2024 - Elsevier
The current research aims to predict the residual stress accumulation and evolution in the
powder bed fusion processed multi-layer thin wall structures through a conforming mesh …

[HTML][HTML] Simulation of the selective laser sintering/melting process of bioactive glass 45S5

D Svyetlichnyy - Simulation Modelling Practice and Theory, 2024 - Elsevier
Additive manufacturing processes, including selective laser sintering (SLS) and selective
laser melting (SLM), are rapidly developing industrial fields that require scientific support …

[PDF][PDF] 激光粉末床熔融增材制造未熔合气孔缺陷形成机理研究

石岩, 魏登松 - Chinese Journal of Lasers, 2023 - researching.cn
摘要目前, 基于激光粉末床熔融(LPBF) 增材制造的成形件会不可避免地存在一定程度的气孔
缺陷, 为探究该缺陷的形成机理, 以AlSi10Mg 为研究对象, 采用离散元法(DEM) …

[HTML][HTML] Incorporating non-linear effects in fast semi-analytical thermal modelling of powder bed fusion

SR Cooke, CW Sinclair, DM Maijer - Additive Manufacturing, 2024 - Elsevier
The usefulness of semi-analytical thermal models for predicting the connection between
process, microstructure and properties in powder bed fusion has been well illustrated in …

[HTML][HTML] Numerical Analysis of Rotating Scans' Effect on Surface Roughness in Laser-Powder Bed Fusion

X Gao, A Aryan, W Zhang - Journal of Materials Research and Technology, 2024 - Elsevier
The rotating scanning strategy is a critical factor for top surface roughness in laser-powder
bed fusion (L-PBF), yet the underlying mechanism remains elusive. This study introduces an …

[HTML][HTML] Surface Formation of Sloping Features in Laser Powder–Bed Fusion by Multi-Track Multi-Layer Simulations

TN Le, K Chou - Metals, 2023 - mdpi.com
Laser powder–bed fusion (L-PBF) metal additive manufacturing has been widely utilized in
various industries. However, large variability and inconsistent quality of the built parts still …