A review of laser welding for aluminium and copper dissimilar metals

B Ma, X Gao, Y Huang, PP Gao, Y Zhang - Optics & Laser Technology, 2023 - Elsevier
Dissimilar metal composite structures have been used in a wide range of applications to
meet the requirements of lightness, corrosion resistance, electrical conductivity, and thermal …

Mechanism and optimization of femtosecond laser welding fused silica and aluminum

J Zhan, Y Gao, J Sun, W Zhu, S Wang, L Jiang… - Applied Surface …, 2023 - Elsevier
The ability to weld metals and insulators is widely required in aerospace, sensors and Micro-
electro-mechanical systems (MEMS). Femtosecond laser welding is a precise and clean …

A review of double-electrode GMAW: Approaches, developments and variants

R Xiang, J Huang, X Yu, H Zhao, D Fan - Journal of Manufacturing …, 2025 - Elsevier
Double-electrode gas metal arc welding (DE-GMAW) is an advanced welding technology
that uses a bypass torch to regulate the current through the base metal, effectively reducing …

Probing the impact of process variables in laser-welded aluminum alloys: A machine learning study

F Didi, H Pallathadka, S Abdullaev, RR Asaad… - Materials Today …, 2024 - Elsevier
This paper presents a pioneering approach, Bayesian machine learning (ML), for the
estimation and characterization of critical laser welding features in Aluminum alloys …

Seam properties of overlap welding strategies from copper to aluminum using green laser radiation for battery tab connections in electric vehicles

F Kaufmann, M Strugulea, C Höltgen, S Roth… - Materials, 2023 - mdpi.com
Laser beam welding of metals has progressed dramatically over the last years mainly
arising from joining applications in the field of electromobility. Allowing the flexible …

The influence of welding speed on nanosecond laser welding of AZ31B magnesium alloy and 304 stainless steel

Z Wu, J Wan, Y Zhang, C Li, Y Liu, C Yang - Optics & Laser Technology, 2024 - Elsevier
Nanosecond pulse laser welding was performed on AZ31B magnesium alloy and 304
stainless steel to investigate the impact of welding speed on the joining process. The …

A novel zero tool defect accelerated friction stir thin sheet welding technique for automotive light-weight structural component fabrication with dissimilar material

S Karmakar, R Swarnkar, SK Pal - Materials Chemistry and Physics, 2024 - Elsevier
Frequent tool failure and rupturing pose significant challenges in friction stir welding (FSW)
of thin dissimilar material sheets with diverse thermal and mechanical properties. These …

Mechanism of ultrasonic effects on thermal-stress field in Cu/Al-FSW process

W Zhao, Y Zhu, Z Liu, A Fu, H He - International Journal of Mechanical …, 2024 - Elsevier
This paper examined the mechanism of ultrasonic depressive effects on Al/Cu intermetallic
compounds (IMCs) during friction stir welding (FSW) process by combining numerical …

Improvement in weld quality of Al and Cu joints using dual-beam laser welding

S Ali, J Shin - Journal of Manufacturing Processes, 2024 - Elsevier
The high weld quality of dissimilar aluminum (Al)/copper (Cu) joint is essential to improve
the reliability of connecting components in secondary batteries. This study was aimed at …

Instability monitoring of molten pool in pure copper laser welding based on a multi-scale cascade model and spatial optical signals

H Dong, W Li, W Mu, Y Cai - Journal of Materials Processing Technology, 2024 - Elsevier
During laser welding of pure copper, instabilities such as violent molten pool oscillation,
large spatters, and melt ejection severely damage weld quality, which are caused by …