A review of the residual stress generation in metal additive manufacturing: Analysis of cause, measurement, effects, and prevention

N Bastola, MP Jahan, N Rangasamy, CS Rakurty - Micromachines, 2023 - mdpi.com
Metal additive manufacturing (AM) is capable of producing complex parts, using a wide
range of functional metals that are otherwise very difficult to make and involve multiple …

Review on finite element analysis of welding deformation and residual stress

Y Rong, J Xu, Y Huang, G Zhang - Science and Technology of …, 2018 - Taylor & Francis
Welding deformation and residual stress have negative influence on assembly accuracy and
service performance. Thermal elastic plastic (TEP) and inherent strain finite element …

[HTML][HTML] Interpass rolling of Ti-6Al-4V wire+ arc additively manufactured features for microstructural refinement

AR McAndrew, MA Rosales, PA Colegrove… - Additive …, 2018 - Elsevier
In-process deformation methods such as rolling can be used to refine the large columnar
grains that form when wire+ arc additively manufacturing (WAAM) titanium alloys. Due to the …

Control of residual stress and distortion in aluminium wire+ arc additive manufacture with rolling

JR Hönnige, PA Colegrove, S Ganguly, E Eimer… - Additive …, 2018 - Elsevier
The aluminium alloy wire 2319 is commonly used for Wire+ Arc Additive Manufacturing
(WAAM). It is oversaturated with copper, like other alloys of the precipitation hardening 2### …

[HTML][HTML] Modelling and optimising hybrid process of wire arc additive manufacturing and high-pressure rolling

V Gornyakov, Y Sun, J Ding, S Williams - Materials & Design, 2022 - Elsevier
Hybrid process of wire arc additive manufacturing (WAAM) and high-pressure rolling can
build large-scale components with low detrimental residual stress (RS) and distortion. We …

Effect of in-situ layer-by-layer rolling on the microstructure, mechanical properties, and corrosion resistance of a directed energy deposited 316L stainless steel

WH Kan, D Jiang, M Humbert, X Gao, VK Bhatia… - Additive …, 2022 - Elsevier
In this study a novel micro-rolling set-up was installed on a directed energy deposition
additive manufacturing system to achieve in-situ grain refinement and porosity closure. A …

[HTML][HTML] Understanding and designing post-build rolling for mitigation of residual stress and distortion in wire arc additively manufactured components

V Gornyakov, J Ding, Y Sun, S Williams - Materials & Design, 2022 - Elsevier
Post-build rolling can mitigate residual stress (RS) and distortion in large-scale components
built by wire arc additive manufacturing (WAAM). In this study, based on numerical …

Numerical investigation of the effect of rolling on the localized stress and strain induction for wire+ arc additive manufactured structures

M Abbaszadeh, JR Hönnige, F Martina, L Neto… - Journal of Materials …, 2019 - Springer
Cold rolling can be used in-process or post-process to improve microstructure, mechanical
properties and residual stress in directed-energy-deposition techniques, such as the high …

Research Progress of Aluminum Alloy Welding/Plastic Deformation Composite Forming Technology in Achieving High-Strength Joints

G Song, Z Wang, X Fan, L Liu - Materials, 2023 - mdpi.com
Fusion welding causes joint deterioration when joining aluminum alloys, which limits the use
of aluminum alloy components in high-end equipment. This paper focuses on an overview of …

Numerical study on welding residual stress by double-sided submerged arc welding for orthotropic steel deck

W Kong, W Huang, Y Wei - Engineering Structures, 2024 - Elsevier
The orthotropic steel deck (OSD) is susceptible to fatigue damage under repeated traffic
loads, and the welding residual stress (WRS) is an important factor contributing to fatigue …