Defects and anomalies in powder bed fusion metal additive manufacturing

A Mostafaei, C Zhao, Y He, SR Ghiaasiaan… - Current Opinion in Solid …, 2022 - Elsevier
Metal additive manufacturing is a disruptive technology that is revolutionizing the
manufacturing industry. Despite its unrivaled capability for directly fabricating metal parts …

[HTML][HTML] Understanding melt pool characteristics in laser powder bed fusion: An overview of single-and multi-track melt pools for process optimization

J Wang, R Zhu, Y Liu, L Zhang - Advanced Powder Materials, 2023 - Elsevier
Laser powder bed fusion (LPBF) has made significant progress in producing solid and
porous metal parts with complex shapes and geometries. However, LPBF produced parts …

[HTML][HTML] Processing parameters in laser powder bed fusion metal additive manufacturing

JP Oliveira, AD LaLonde, J Ma - Materials & Design, 2020 - Elsevier
As metallic additive manufacturing grew in sophistication, users have requested greater
control over the systems, namely the ability to fully change the process parameters. The goal …

[HTML][HTML] Mechanistic models for additive manufacturing of metallic components

HL Wei, T Mukherjee, W Zhang, JS Zuback… - Progress in Materials …, 2021 - Elsevier
Additive manufacturing (AM), also known as 3D printing, is gaining wide acceptance in
diverse industries for the manufacturing of metallic components. The microstructure and …

The metallurgy and processing science of metal additive manufacturing

WJ Sames, FA List, S Pannala… - International …, 2016 - journals.sagepub.com
Additive manufacturing (AM), widely known as 3D printing, is a method of manufacturing that
forms parts from powder, wire or sheets in a process that proceeds layer by layer. Many …

Metal vapor micro-jet controls material redistribution in laser powder bed fusion additive manufacturing

S Ly, AM Rubenchik, SA Khairallah, G Guss… - Scientific reports, 2017 - nature.com
The results of detailed experiments and finite element modeling of metal micro-droplet
motion associated with metal additive manufacturing (AM) processes are presented. Ultra …

The effect of powder oxidation on defect formation in laser additive manufacturing

CLA Leung, S Marussi, M Towrie, RC Atwood… - Acta Materialia, 2019 - Elsevier
Understanding defect formation during laser additive manufacturing (LAM) of virgin, stored,
and reused powders is crucial for the production of high quality additively manufactured …

Application of sensing techniques and artificial intelligence-based methods to laser welding real-time monitoring: A critical review of recent literature

W Cai, JZ Wang, P Jiang, LC Cao, GY Mi… - Journal of Manufacturing …, 2020 - Elsevier
Laser welding has been widely utilized in various industries. Effective real-time monitoring
technologies are critical for improving welding efficiency and guaranteeing the quality of …

Manipulating molten pool dynamics during metal 3D printing by ultrasound

Z Yang, S Wang, L Zhu, J Ning, B Xin, Y Dun… - Applied Physics …, 2022 - pubs.aip.org
Ultrasound-assisted direct energy deposition (UADED) attracts increasing attention due to
its capability to tailor the grain structure. However, the involved molten pool dynamics …

[HTML][HTML] Correlation between forming quality and spatter dynamics in laser powder bed fusion

J Yin, D Wang, L Yang, H Wei, P Dong, L Ke… - Additive …, 2020 - Elsevier
Laser powder bed fusion (LPBF) has broad application prospects due to its high fabrication
accuracy and excellent performance, but the dynamic mechanical properties of LPBF …