Simulation of melt pool behaviour during additive manufacturing: Underlying physics and progress

PS Cook, AB Murphy - Additive Manufacturing, 2020 - Elsevier
Reliable computational models of metal additive manufacturing will assist in optimising part
quality, and are likely to play a role in component qualification. A key component of these …

Universal scaling laws of keyhole stability and porosity in 3D printing of metals

Z Gan, OL Kafka, N Parab, C Zhao, L Fang… - Nature …, 2021 - nature.com
Abstract Metal three-dimensional (3D) printing includes a vast number of operation and
material parameters with complex dependencies, which significantly complicates process …

Microstructure and mechanical properties of 316L austenitic stainless steel processed by different SLM devices

A Röttger, J Boes, W Theisen, M Thiele, C Esen… - … International Journal of …, 2020 - Springer
In this work, we examined the influence of different types of selective laser melting (SLM)
devices on the microstructure and the associated material properties of austenitic 316L …

Controlling mechanical properties of additively manufactured hastelloy X by altering solidification pattern during laser powder-bed fusion

A Keshavarzkermani, R Esmaeilizadeh, U Ali… - Materials Science and …, 2019 - Elsevier
Like other manufacturing processes, controlling the microstructure of additively
manufactured parts is essential to reach the desirable mechanical properties. However …

An investigation into the effect of process parameters on melt pool geometry, cell spacing, and grain refinement during laser powder bed fusion

A Keshavarzkermani, E Marzbanrad… - Optics & Laser …, 2019 - Elsevier
An applied energy density approach defined as the ratio of laser power and scanning
velocity is often used as a guideline for selecting appropriate process parameters in laser …

In-situ infrared thermographic inspection for local powder layer thickness measurement in laser powder bed fusion

T Liu, CS Lough, H Sehhat, YM Ren… - Additive …, 2022 - Elsevier
The laser powder bed fusion (LPBF) process is strongly influenced by the characteristics of
the powder layer, including its thickness and thermal transport properties. This paper …

The influence of particle shape, powder flowability, and powder layer density on part density in laser powder bed fusion

L Haferkamp, L Haudenschild, A Spierings, K Wegener… - Metals, 2021 - mdpi.com
The particle shape influences the part properties in laser powder bed fusion, and powder
flowability and powder layer density (PLD) are considered the link between the powder and …

On the effect of spatter particles distribution on the quality of Hastelloy X parts made by laser powder-bed fusion additive manufacturing

R Esmaeilizadeh, U Ali, A Keshavarzkermani… - Journal of Manufacturing …, 2019 - Elsevier
Abstract Laser Powder-bed Fusion (LPBF) is considered to be one of the main additive
manufacturing (AM) methods for the production of functional metallic parts. Despite its …

Study of powder recycling and its effect on printed parts during laser powder-bed fusion of 17-4 PH stainless steel

F Ahmed, U Ali, D Sarker, E Marzbanrad, K Choi… - Journal of Materials …, 2020 - Elsevier
The freedom of design and ability to print complex parts have made laser powder-bed fusion
(LPBF) additive manufacturing (AM) a suitable alternative to traditional metal manufacturing …

On the effect of laser powder-bed fusion process parameters on quasi-static and fatigue behaviour of Hastelloy X: A microstructure/defect interaction study

R Esmaeilizadeh, A Keshavarzkermani, U Ali… - Additive …, 2021 - Elsevier
The mechanical performance of parts, made by laser powder-bed fusion (LPBF), under
quasi-static and cyclic loadings can be altered significantly by changing the process …