Defects and anomalies in powder bed fusion metal additive manufacturing

A Mostafaei, C Zhao, Y He, SR Ghiaasiaan… - Current Opinion in Solid …, 2022 - Elsevier
Metal additive manufacturing is a disruptive technology that is revolutionizing the
manufacturing industry. Despite its unrivaled capability for directly fabricating metal parts …

Towards the next generation of machine learning models in additive manufacturing: A review of process dependent material evolution

M Parsazadeh, S Sharma, N Dahotre - Progress in Materials Science, 2023 - Elsevier
Additive manufacturing facilitates producing of complex parts due to its design freedom in a
wide range of applications. Despite considerable advancements in additive manufacturing …

Critical instability at moving keyhole tip generates porosity in laser melting

C Zhao, ND Parab, X Li, K Fezzaa, W Tan, AD Rollett… - Science, 2020 - science.org
Laser powder bed fusion is a dominant metal 3D printing technology. However, porosity
defects remain a challenge for fatigue-sensitive applications. Some porosity is associated …

Laser melting modes in metal powder bed fusion additive manufacturing

C Zhao, B Shi, S Chen, D Du, T Sun, BJ Simonds… - Reviews of Modern …, 2022 - APS
In the laser powder bed fusion additive manufacturing of metals, extreme thermal conditions
create many highly dynamic physical phenomena, such as vaporization and recoil …

Laser additive manufacturing of steels

Y Yin, Q Tan, M Bermingham, N Mo… - International …, 2022 - Taylor & Francis
Despite strong interest from many industrial sectors driving demand and advancements in
laser additive manufacturing (LAM) of steels, some issues remain as barriers limiting the …

In-situ characterization and quantification of melt pool variation under constant input energy density in laser powder bed fusion additive manufacturing process

Q Guo, C Zhao, M Qu, L Xiong, LI Escano… - Additive …, 2019 - Elsevier
Size and shape of a melt pool play a critical role in determining the microstructure in
additively manufactured metals. However, it is very challenging to directly characterize the …

Energy coupling mechanisms and scaling behavior associated with laser powder bed fusion additive manufacturing

J Ye, SA Khairallah, AM Rubenchik… - Advanced …, 2019 - Wiley Online Library
In situ optical absorptivity measurements are carried out to clarify the physics of the laser‐
material interactions involved and to validate both finite element and analytical models …

Building digital twins of 3D printing machines

T Debroy, W Zhang, J Turner, SS Babu - Scripta Materialia, 2017 - Elsevier
Geometrical conformity, microstructure and properties of additively manufactured (AM)
components are affected by the desired geometry and many process variables within given …

Role of molten pool mode on formability, microstructure and mechanical properties of selective laser melted Ti-6Al-4V alloy

J Yang, J Han, H Yu, J Yin, M Gao, Z Wang, X Zeng - Materials & Design, 2016 - Elsevier
Relative densities, microstructures, microhardness and tensile properties of single-track and
cuboid Ti-6Al-4V samples produced by selective laser melting (SLM) are investigated to …

Effect of processing parameters on the densification of an additively manufactured 2024 Al alloy

Q Tan, Y Liu, Z Fan, J Zhang, Y Yin… - Journal of Materials …, 2020 - Elsevier
Understanding the densification behaviours and formation mechanisms of defects are
essential to fabricate high quality and high strength aluminium components using selective …