[HTML][HTML] A highly efficient computational approach for fast scan-resolved microstructure predictions in metal additive manufacturing on the scale of real parts

SD Proell, J Brotz, M Kronbichler, WA Wall… - Additive Manufacturing, 2024 - Elsevier
In metal additive manufacturing (AM), fast and efficient simulation approaches are essential
to explore the full potential of these promising processes, particularly in generating …

A comprehensive review of residual stress in metal additive manufacturing: detection techniques, numerical simulation, and mitigation strategies

Y Zhang, W Yu, Z Zheng, Y Lai - Journal of the Brazilian Society of …, 2025 - Springer
As an emerging manufacturing process, metal additive manufacturing (AM) technology has
revolutionized traditional design practices and enabled innovation in the materials …

A consistent diffuse-interface model for two-phase flow problems with rapid evaporation

M Schreter-Fleischhacker, P Munch, N Much… - Advanced Modeling and …, 2024 - Springer
We present accurate and mathematically consistent formulations of a diffuse-interface model
for two-phase flow problems involving rapid evaporation. The model addresses challenges …

GO-MELT: GPU-optimized multilevel execution of LPBF thermal simulations

JP Leonor, GJ Wagner - Computer Methods in Applied Mechanics and …, 2024 - Elsevier
Computationally modeling the laser powder bed fusion process can be expensive despite
the fact that the laser covers a small fraction of the entire domain. Hence, we developed GO …

Efficient thermal modeling of laser directed energy deposition using the forward Euler scheme: Methodology, merits and limitations

S Essongue, V Nain, M Carin - Finite Elements in Analysis and Design, 2024 - Elsevier
This paper explores mesoscale conduction-based modeling of Laser Directed Energy
Deposition (LDED) for metallic materials. We benchmark the forward Euler (explicit) time …

[HTML][HTML] Additive manufacturing simulations: An approach based on space partitioning and dynamic 3D mesh adaptation

P Foteinopoulos, A Papacharalampopoulos… - Additive Manufacturing …, 2024 - Elsevier
Simulation is one of the most widely used methods for process optimization towards
improved part quality in Additive Manufacturing (AM), particularly for metal parts. However …

A chimera method for thermal part-scale metal additive manufacturing simulation

M Slimani, M Cervera, M Chiumenti - Finite Elements in Analysis and …, 2024 - Elsevier
This paper presents a Chimera approach for the thermal problems in welding and metallic
Additive Manufacturing (AM). In particular, a moving mesh is attached to the moving heat …

[HTML][HTML] A novel mesh regularization approach based on finite element distortion potentials: Application to material expansion processes with extreme volume change

A Satheesh, CP Schmidt, WA Wall, C Meier - Computer Methods in Applied …, 2024 - Elsevier
The accuracy of finite element solutions is closely tied to the mesh quality. In particular,
geometrically nonlinear problems involving large and strongly localized deformations often …

Validity of Thermal Simulation Models for Different Laser Beam Shapes in Bead-on-Plate Melting

V Holla, J Grünewald, P Kopp, PM Praegla… - Integrating Materials and …, 2024 - Springer
Computational models that predict melt pool shapes and temperature evolution in laser-
based powder bed fusion of metals (PBF-LB/M) can range from simple thermal simulation …

A highly efficient computational approach for part-scale microstructure predictions in Ti-6Al-4V additive manufacturing

SD Proell, J Brotz, M Kronbichler, WA Wall… - arXiv preprint arXiv …, 2024 - arxiv.org
Fast and efficient simulations of metal additive manufacturing (AM) processes are highly
relevant to exploring the full potential of this promising manufacturing technique. The …