Additive manufacturing of nickel-based superalloys: A state-of-the-art review on process-structure-defect-property relationship

A Mostafaei, R Ghiaasiaan, IT Ho, S Strayer… - Progress in Materials …, 2023 - Elsevier
Fusion-based additive manufacturing (AM) has significantly grown to fabricate Nickel-based
superalloys with design freedom across multiple length scales. Several phenomena such as …

Defects and anomalies in powder bed fusion metal additive manufacturing

A Mostafaei, C Zhao, Y He, SR Ghiaasiaan… - Current Opinion in Solid …, 2022 - Elsevier
Metal additive manufacturing is a disruptive technology that is revolutionizing the
manufacturing industry. Despite its unrivaled capability for directly fabricating metal parts …

Role of porosity defects in metal 3D printing: Formation mechanisms, impacts on properties and mitigation strategies

S Wang, J Ning, L Zhu, Z Yang, W Yan, Y Dun, P Xue… - Materials Today, 2022 - Elsevier
Abstract Metal 3D printing (3DP), a state-of-the-art manufacturing technology that brings the
potential to fabricate complex structures at low cost and reduced energy consumption, has …

Additive manufacturing of metals: Microstructure evolution and multistage control

Z Liu, D Zhao, P Wang, M Yan, C Yang, Z Chen… - Journal of Materials …, 2022 - Elsevier
As a revolutionary industrial technology, additive manufacturing creates objects by adding
materials layer by layer and hence can fabricate customized components with an …

[HTML][HTML] A review of multi-scale and multi-physics simulations of metal additive manufacturing processes with focus on modeling strategies

M Bayat, W Dong, J Thorborg, AC To, JH Hattel - Additive Manufacturing, 2021 - Elsevier
Numerical simulations have recently shown their potential as a robust, cheap and reliable
tool for predicting the quality of components produced by metal additive manufacturing …

Metallurgy, mechanistic models and machine learning in metal printing

T DebRoy, T Mukherjee, HL Wei, JW Elmer… - Nature Reviews …, 2021 - nature.com
Additive manufacturing enables the printing of metallic parts, such as customized implants
for patients, durable single-crystal parts for use in harsh environments, and the printing of …

Control of grain structure, phases, and defects in additive manufacturing of high-performance metallic components

T Mukherjee, JW Elmer, HL Wei, TJ Lienert… - Progress in Materials …, 2023 - Elsevier
The properties and serviceability of 3D-printed metal parts depend on a variety of attributes.
These include the chemical composition, phases, morphology, spatial distributions of grain …

Machine learning algorithms for defect detection in metal laser-based additive manufacturing: A review

Y Fu, ARJ Downey, L Yuan, T Zhang, A Pratt… - Journal of Manufacturing …, 2022 - Elsevier
Laser-based additive manufacturing (LBAM), a series of additive manufacturing
technologies, has unrivaled advantages due to its design freedom to manufacture complex …

[HTML][HTML] Mechanistic models for additive manufacturing of metallic components

HL Wei, T Mukherjee, W Zhang, JS Zuback… - Progress in Materials …, 2021 - Elsevier
Additive manufacturing (AM), also known as 3D printing, is gaining wide acceptance in
diverse industries for the manufacturing of metallic components. The microstructure and …

Universal scaling laws of keyhole stability and porosity in 3D printing of metals

Z Gan, OL Kafka, N Parab, C Zhao, L Fang… - Nature …, 2021 - nature.com
Abstract Metal three-dimensional (3D) printing includes a vast number of operation and
material parameters with complex dependencies, which significantly complicates process …