Variable polarity plasma arc welding: process development and its recent developments of detecting, modeling, and controlling

F Jiang, W Li, B Xu, W Cheng, G Zhang, X Ma… - Journal of Manufacturing …, 2024 - Elsevier
Variable polarity plasma arc welding (VPPAW) is a highly efficient method for joining
aluminum and magnesium alloys, primarily because of the automatic removal of oxide …

Interaction mechanism of arc, keyhole, and weld pool in keyhole plasma arc welding: a review

S Tashiro - Materials, 2024 - mdpi.com
The Keyhole Plasma Arc Welding (KPAW) process utilizes arc plasma highly constricted by
a water-cooled cupper nozzle to produce great arc pressure for opening a keyhole in the …

Stability mechanism of the molten pool in variable polarity plasma arc welding of medium thickness aluminum alloy

R Lang, Y Han, X Bao, J Fan - Journal of Materials Processing Technology, 2023 - Elsevier
A novel model is developed that enables the heat-force on the weld pool to vary
synergistically with the welding current and the plasma gas flow rate in variable polarity …

Fundamental understanding of open keyhole effect in plasma arc welding

Y Li, Z Yun, X Zhou, C Wu - Physics of Fluids, 2023 - pubs.aip.org
The keyhole arc welding technique has the advantage of improving welding efficiency by
utilizing a stable keyhole mode. Accurate understanding of the keyhole effect is necessary to …

Physical mechanism of material flow and temperature distribution in keyhole plasma arc welding at initial unstable stage

J Liu, F Jiang, B Xu, G Zhang, S Chen - Physics of Fluids, 2023 - pubs.aip.org
The initial unstable stage associated with keyhole plasma arc welding affects the stability
and quality heavily, especially in the non-vertical welding position, which is difficult to control …

An investigation on plasma-MIG hybrid welding process of thick plate aluminum

T Yuji, S Tashiro, H Kinoshita, K Yasui, T Bouno… - Journal of Advanced …, 2024 - Elsevier
Abstract Plasma-Metal Inert Gas (MIG) hybrid welding was employed to carry out bead on
plate welding of an aluminum alloy A5052. The plasma arc was ignited to form a keyhole …

Physical mechanism of material flow in variable polarity plasma arc keyhole welding revealed by in situ x-ray imaging

B Xu, S Chen, S Tashiro, F Jiang, M Tanaka - Physics of Fluids, 2021 - pubs.aip.org
Lightweight manufacturing reduces energy consumption and protects the environment;
therefore, it offers an important direction of development in engineering. Variable polarity …

Gravity effects on temperature distribution and material flow in the keyhole pool of VPPA Al welding

S Chen, J Liu, F Jiang, B Xu, G Zhang, B Li - International Journal of Heat …, 2022 - Elsevier
This study investigated heat and mass transfer as well as the effect of gravity on keyhole
formation in the molten pool of keyhole plasma arc welding. The flow trajectory of the molten …

Influence of the metal flow in the keyhole molten pool on the molten pool stability in continuous variable polarity plasma arc keyhole vertical-up welding

R Lang, Y Han, X Bai, X Bao - Journal of Manufacturing Processes, 2022 - Elsevier
The metal flow of the keyhole molten pool affects weld pool stability and weld formation
vitally during continuous variable polarity plasma arc welding (VPPAW). A novel “keyhole …

[HTML][HTML] Mapping flow evolution in gas tungsten arc weld pools

F Wu, TF Flint, KV Falch, MC Smith… - International Journal of …, 2021 - Elsevier
The complex flow within the molten metallic pool, during advanced manufacturing and
joining processes such as welding and additive manufacturing, directly affects the …