[HTML][HTML] Thin-wall machining of light alloys: A review of models and industrial approaches

I Del Sol, A Rivero, LN López de Lacalle, AJ Gamez - Materials, 2019 - mdpi.com
Thin-wall parts are common in the aeronautical sector. However, their machining presents
serious challenges such as vibrations and part deflections. To deal with these challenges …

State of the art in milling process of the flexible workpiece

J Fei, F Xu, B Lin, T Huang - The International Journal of Advanced …, 2020 - Springer
Vibration and deformation will easily occur during milling the flexible workpiece because of
its low rigidity, which will deteriorate the surface quality and dimensional accuracy of the …

Accuracy analysis of tool deflection error modelling in prediction of milled surfaces by a virtual machining system

M Soori, B Arezoo, M Habibi - International Journal of …, 2017 - inderscienceonline.com
Accuracy of produced parts in machining process is influenced by many errors such as tool
deflection as well as geometrical deviations of machine tool structure. To increase accuracy …

Deformation prediction and error compensation in multilayer milling processes for thin-walled parts

W Chen, J Xue, D Tang, H Chen, S Qu - International Journal of Machine …, 2009 - Elsevier
Deformation prediction and error compensation are effective approaches to improve
machining accuracy in milling thin-walled parts. In this paper, it is considered that the …

Investigation of moving fixture on deformation suppression during milling process of thin-walled structures

J Fei, B Lin, J Xiao, M Ding, S Yan, X Zhang… - Journal of Manufacturing …, 2018 - Elsevier
Dynamic deformation of the thin-walled structures during milling process will influence the
machining accuracy and surface quality of the final component. Present paper is concerned …

An improved static model for tool deflection in machining of Ti–6Al–4V acetabular shell produced by selective laser melting

AM Khorasani, I Gibson, NG Chegini, M Goldberg… - Measurement, 2016 - Elsevier
Tool deflection during milling operation leads to dimensional error, decreasing surface
quality and increasing rejection rate. In this study, tool deflection during the milling of the …

Multi-objective feed rate optimization of three-axis rough milling based on artificial neural network

J Xie, P Zhao, P Hu, Y Yin, H Zhou, J Chen… - The International Journal …, 2021 - Springer
Feed rate in the computerized numerical control (CNC) milling is an essential parameter that
could affect both the machining efficiency and the working conditions of the machine tool. In …

A flexible force model for end milling of low-rigidity parts

S Ratchev, S Liu, W Huang, AA Becker - Journal of Materials Processing …, 2004 - Elsevier
There is a high complexity associated with modelling of cutting forces in machining of thin-
wall parts due to the variable part/tool deflection and changing tool immersion angle. The …

Study on deformation of titanium thin-walled part in milling process

L Gang - Journal of materials processing technology, 2009 - Elsevier
Machining of thin-walled parts is a key process in aerospace industry. The part deflection
caused by the cutting force is difficult to predict and control. In order to predict the cutting …

An analytical model for predicting the machining deformation of a plate blank considers biaxial initial residual stresses

H Gao, Y Zhang, Q Wu, J Song - The International Journal of Advanced …, 2017 - Springer
The initial residual stress in a blank is one of the main causes of machining deformation that
has become a major concern in manufacturing aerospace monolithic structures. An …