Defects and anomalies in powder bed fusion metal additive manufacturing

A Mostafaei, C Zhao, Y He, SR Ghiaasiaan… - Current Opinion in Solid …, 2022 - Elsevier
Metal additive manufacturing is a disruptive technology that is revolutionizing the
manufacturing industry. Despite its unrivaled capability for directly fabricating metal parts …

[HTML][HTML] Surface integrity in metal machining-Part I: Fundamentals of surface characteristics and formation mechanisms

Z Liao, A la Monaca, J Murray, A Speidel… - International Journal of …, 2021 - Elsevier
The surface integrity of machined metal components is critical to their in-service functionality,
longevity and overall performance. Surface defects induced by machining operations vary …

Machine learning–aided real-time detection of keyhole pore generation in laser powder bed fusion

Z Ren, L Gao, SJ Clark, K Fezzaa, P Shevchenko… - Science, 2023 - science.org
Porosity defects are currently a major factor that hinders the widespread adoption of laser-
based metal additive manufacturing technologies. One common porosity occurs when an …

[HTML][HTML] Mechanistic models for additive manufacturing of metallic components

HL Wei, T Mukherjee, W Zhang, JS Zuback… - Progress in Materials …, 2021 - Elsevier
Additive manufacturing (AM), also known as 3D printing, is gaining wide acceptance in
diverse industries for the manufacturing of metallic components. The microstructure and …

[HTML][HTML] Metal vaporization and its influence during laser powder bed fusion process

J Liu, P Wen - Materials & Design, 2022 - Elsevier
Laser powder bed fusion (LPBF) is a key metal additive manufacturing process and has
attracted increasing attention both in academia and industry. An essential physical issue …

[HTML][HTML] Keyhole-induced porosities in Laser-based Powder Bed Fusion (L-PBF) of Ti6Al4V: High-fidelity modelling and experimental validation

M Bayat, A Thanki, S Mohanty, A Witvrouw, S Yang… - Additive …, 2019 - Elsevier
Metal additive manufacturing, despite of offering unique capabilities eg unlimited design
freedom, short manufacturing time, etc., suffers from raft of intrinsic defects. Porosity is of the …

Laser melting modes in metal powder bed fusion additive manufacturing

C Zhao, B Shi, S Chen, D Du, T Sun, BJ Simonds… - Reviews of Modern …, 2022 - APS
In the laser powder bed fusion additive manufacturing of metals, extreme thermal conditions
create many highly dynamic physical phenomena, such as vaporization and recoil …

Additive manufacturing of titanium alloys by electron beam melting: a review

LC Zhang, Y Liu, S Li, Y Hao - Advanced Engineering Materials, 2018 - Wiley Online Library
Electron beam melting (EBM), as one of metal additive manufacturing technologies, is
considered to be an innovative industrial production technology. Based on the layer‐wise …

Simulation of melt pool behaviour during additive manufacturing: Underlying physics and progress

PS Cook, AB Murphy - Additive Manufacturing, 2020 - Elsevier
Reliable computational models of metal additive manufacturing will assist in optimising part
quality, and are likely to play a role in component qualification. A key component of these …

Microstructure, defects and mechanical behavior of beta-type titanium porous structures manufactured by electron beam melting and selective laser melting

YJ Liu, SJ Li, HL Wang, WT Hou, YL Hao, R Yang… - Acta materialia, 2016 - Elsevier
This study investigates the differences in the microstructure, defects and mechanical
behavior of porous structures from a β-type Ti single bond24Nbsingle bond4Zrsingle bond …