Friction stir based welding and processing technologies-processes, parameters, microstructures and applications: A review

GK Padhy, CS Wu, S Gao - Journal of Materials Science & Technology, 2018 - Elsevier
Friction stir welding (FSW) has achieved remarkable success in the joining and processing
of aluminium alloys and other softer structural alloys. Conventional FSW, however, has not …

Friction stir based welding, processing, extrusion and additive manufacturing

FC Liu, AH Feng, X Pei, Y Hovanski, RS Mishra… - Progress in Materials …, 2024 - Elsevier
Friction stir welding and processing enabled the creation of stronger joints, novel ultrafine-
grained metals, new metal matrix composites, and multifunctional surfaces at user-defined …

Process mechanics in Friction Stir Extrusion of magnesium alloys chips through experiments and numerical simulation

D Baffari, G Buffa, D Campanella, L Fratini… - Journal of Manufacturing …, 2017 - Elsevier
Abstract Friction Stir Extrusion (FSE) is a novel process designed to directly recycle
machining chips. An experimental campaign was carried out on AZ31 milling chips using …

Improving the Industrial Efficiency of Recycling Aluminum Alloy Chips Using Friction Stir Extrusion: Thin Wires Production Process

G Buffa, D Campanella, M Adnan… - International Journal of …, 2024 - Springer
Friction stir extrusion is one of the most promising solid-state chip recycling techniques
because of its relative simplicity and high efficiency. One of the most straightforward …

Changes in processing characteristics and microstructural evolution during friction extrusion of aluminum

RM Halak, L Rath, UFHR Suhuddin… - International Journal of …, 2022 - Springer
This study focuses on characterizing the microstructural evolution of the aluminum alloy
7075 in the friction extrusion process under different extrusion forces and die angles …

Homogenization and texture development in rapidly solidified AZ91E consolidated by Shear Assisted Processing and Extrusion (ShAPE)

NR Overman, SA Whalen, ME Bowden… - Materials Science and …, 2017 - Elsevier
Abstract Shear Assisted Processing and Extrusion (ShAPE)-a novel processing route that
combines high shear and extrusion conditions-was evaluated as a processing method to …

A numerical model for Wire integrity prediction in Friction Stir Extrusion of magnesium alloys

D Baffari, G Buffa, L Fratini - Journal of Materials Processing Technology, 2017 - Elsevier
A numerical model for the prediction of the wire quality produced by the novel direct
machining chip recycling technique known as Friction Stir Extrusion (FSE) is presented. Wire …

Strain and strain rate in friction extrusion

X Li, M Reza-E-Rabby, A Guzman, G Grant… - Journal of Materials …, 2022 - Elsevier
Friction extrusion is a metal forming process that generates large plastic strains and
deformation-induced heating through friction between a rotating die and the material to be …

Physics-informed machine-learning model of temperature evolution under solid phase processes

E King, Y Li, S Hu, E Machorro - Computational Mechanics, 2023 - Springer
We model temperature dynamics during Shear Assisted Proccess Extrusion (ShAPE), a
solid phase process that plasticizes feedstock with a rotating tool and subsequently extrudes …

Strain and texture in friction extrusion of aluminum wire

X Li, W Tang, AP Reynolds, WA Tayon… - Journal of Materials …, 2016 - Elsevier
Friction extrusion is a solid-state process that can produce high quality, fully consolidated
wire or rod directly from metal chips, powder or billet. However, little is understood regarding …