Artificial intelligence systems for tool condition monitoring in machining: Analysis and critical review

DY Pimenov, A Bustillo, S Wojciechowski… - Journal of Intelligent …, 2023 - Springer
The wear of cutting tools, cutting force determination, surface roughness variations and other
machining responses are of keen interest to latest researchers. The variations of these …

[HTML][HTML] Application of measurement systems in tool condition monitoring of Milling: A review of measurement science approach

DY Pimenov, MK Gupta, LRR da Silva, M Kiran… - Measurement, 2022 - Elsevier
Milling is a high-performance method that allows an efficient machining of both flat and
complexly shaped surfaces. During the milling process, the cutting tool (cutters), its cutting …

Machine vision based condition monitoring and fault diagnosis of machine tools using information from machined surface texture: A review

Y Liu, L Guo, H Gao, Z You, Y Ye, B Zhang - Mechanical Systems and …, 2022 - Elsevier
Abstract Machine vision based condition monitoring and fault diagnosis of machine tools
(MVCMFD-MTs) is a vital technique of condition-based maintenance (CBM) in both metal …

A novel approach of tool condition monitoring in sustainable machining of Ni alloy with transfer learning models

NS Ross, PT Sheeba, CS Shibi, MK Gupta… - Journal of Intelligent …, 2024 - Springer
Cutting tool condition is crucial in metal cutting. In-process tool failures significantly
influences the surface roughness, power consumption, and process endurance. Industries …

Application of digital image processing in tool condition monitoring: A review

S Dutta, SK Pal, S Mukhopadhyay, R Sen - CIRP Journal of Manufacturing …, 2013 - Elsevier
Tool condition monitoring is gaining a parallel development with the advancement of
automatic manufacturing processes in the last thirty years due to the increasing need for …

The monitoring of micro milling tool wear conditions by wear area estimation

K Zhu, X Yu - Mechanical Systems and Signal Processing, 2017 - Elsevier
In micro milling, the tool wear condition is key to the geometrical and surface integrity of the
product. This study proposes a novel tool wear surface area monitoring approach based on …

Analysis of the structure of vibration signals for tool wear detection

FJ Alonso, DR Salgado - Mechanical systems and signal processing, 2008 - Elsevier
The objective of this work is to develop a reliable tool condition monitoring system (TCMS)
for industrial application. The proposed TCMS is based on the analysis of the structure of the …

On-line tool wear monitoring using geometric descriptors from digital images

M Castejón, E Alegre, J Barreiro… - International Journal of …, 2007 - Elsevier
A new method based on a computer vision and statistical learning system is proposed to
estimate the wear level in cutting inserts in order to identify the time for its replacement. A …

On-line milling cutter wear monitoring in a wide field-of-view camera

Z You, H Gao, L Guo, Y Liu, J Li - Wear, 2020 - Elsevier
The direct detection method of tool wear using industrial cameras is an important guarantee
for product quality evaluation and optimization of machining parameters. Due to the …

Neural network approach for automatic image analysis of cutting edge wear

T Mikołajczyk, K Nowicki, A Kłodowski… - Mechanical Systems and …, 2017 - Elsevier
This study describes image processing systems based on an artificial neural network to
estimate tool wear. The Single Category-Based Classifier neural network was used to …