Effect of alloying elements on intermetallic formation during friction stir welding of dissimilar metals: A critical review on aluminum/steel

R Beygi, I Galvão, A Akhavan-Safar, H Pouraliakbar… - Metals, 2023 - mdpi.com
The main drawback of friction stir welding (FSW) dissimilar metals is the formation of
intermetallic compounds (IMCs), which are brittle and affect the strength of the joint. The …

Dissimilar friction stir welding of Al to non-Al metallic materials: An overview

S Shankar, KP Mehta, S Chattopadhyaya… - Materials Chemistry and …, 2022 - Elsevier
The paper presents a comprehensive review on dissimilar friction stir welding (FSW) of Al to
non-Al metallic materials, wherein the combination of Al–Mg, Al–Cu, Al-steel and Al–Ti are …

[HTML][HTML] In situ SEM study on tensile fractured behavior of Al/steel laser welding-brazing interface

H Xia, L Li, C Tan, J Yang, H Li, W Song, K Zhang… - Materials & Design, 2022 - Elsevier
Microcracks initiated and propagated behaviors in Al/steel interface determined interfacial
bonding strength and this was observed by in situ scanning electron microscopy (SEM) …

Toward understanding the fractured mechanism in laser welded–brazed Al/steel interface by in–situ SEM tensile observations

H Xia, B Yang, Y Han, L Xu, C Tan, L Li, H Li… - Journal of Materials …, 2024 - Elsevier
In laser welded–brazed Al/steel dissimilar joints, interfacial metallic compound (IMC) had a
determined effect on the joint strength. Dynamics interfacial fractured behaviors and …

Improving the microstructure and mechanical properties of Al-Cu dissimilar joints by ultrasonic dynamic-stationary shoulder friction stir welding

J You, Y Zhao, C Dong, Y Su - Journal of Materials Processing Technology, 2023 - Elsevier
Thick intermetallic compound (IMC) layers and significant residual stress exert the negative
effects on Al-Cu dissimilar joints. In this study, an ultrasonic dynamic-stationary shoulder …

Ni-based coating on 5083 aluminum alloy with Cu-Ni interlayer fabricated by ultra-high-speed laser directed energy deposition

J Li, Z Liu, H Ning, H Ma, R Xie, Y Kong, Y Fu - Surface and Coatings …, 2023 - Elsevier
Through the innovative design of interlayer connection materials, a high-performance wear-
resistant and corrosion-resistant composite protective coating was successfully prepared on …

[HTML][HTML] Buttering for FSW: Enhancing the fracture toughness of Al-Fe intermetallics through nanocrystallinity and suppressing their growth

R Beygi, RJC Carbas, AQ Barbosa… - Journal of Manufacturing …, 2023 - Elsevier
The formation of intermetallic compounds (IMCs) is an inevitable phenomenon during
friction stir welding (FSW) of dissimilar metals. Majority of approaches that have ever been …

Formation of intermetallic compounds (IMCs) in FSW of aluminum and magnesium alloys (Al/Mg alloys)− a review

M Sen, AB Puri - Materials Today Communications, 2022 - Elsevier
Joining aluminum and magnesium alloys has piqued interest in recent decades in various
industries for fabrication of multi-material lightweight components. From the perspective of …

Bonding mechanism and fracture behavior of inertia friction welded joint of 2219 aluminum alloy to 304 stainless steel

Z Dang, G Qin, J Wang - Materials Science and Engineering: A, 2023 - Elsevier
The 2219 aluminum (Al) alloy bars were welded to 304 stainless steel bars by inertia friction
welding. The intermetallic compounds (IMCs) at the friction interface were characterized and …

Utilizing a ductile damage criterion for fracture analysis of a dissimilar aluminum/steel joint made by friction stir welding

R Beygi, A Akhavan-Safar, R Carbas… - Engineering Fracture …, 2022 - Elsevier
Striving for lighter and more efficient vehicles, the automotive industry is currently seeking to
replace traditional materials like steel with lighter ones such as aluminum alloys. Among the …