[HTML][HTML] Robust stability of milling operations based on pseudospectral approach

D Hajdu, F Borgioli, W Michiels, T Insperger… - International Journal of …, 2020 - Elsevier
The prediction of chatter-free machining parameters is not reliable for industrial applications
without guaranteed robustness against modeling uncertainties. Measurement inaccuracies …

Nonlinear dynamics of friction-induced regenerative chatter in internal turning with process damping forces

BAG Yuvaraju, J Srinivas, BK Nanda - Journal of Sound and Vibration, 2023 - Elsevier
Stability in internal turning operation depends on several factors such as cutting conditions,
tool overhang, associated tool dynamics, regeneration, friction and process damping. In the …

Vibration analysis and cutting simulation of structural nonlinearity for machine tool

N Irino, Y Imabeppu, Y Higuchi, Y Shinba, K Kawai… - CIRP Annals, 2021 - Elsevier
The dynamic behavior of a machine tool is affected by the forces applied to the structure.
However, cutting processes have been analyzed considering the linear systems in most of …

In-process monitoring of changing dynamics of a thin-walled component during milling operation by ball shooter excitation

D Bachrathy, AK Kiss, A Kossa, S Berezvai… - … of Manufacturing and …, 2020 - mdpi.com
During the milling of thin-walled workpieces, the natural frequencies might change radically
due to the material removal. To avoid resonant spindle speeds and chatter vibration, a …

Validation of a hardware-in-the-loop simulator for investigating and actively damping regenerative chatter in orthogonal cutting

GN Sahu, S Vashisht, P Wahi, M Law - CIRP Journal of Manufacturing …, 2020 - Elsevier
Abstract Machine tool productivity and part surface quality are fundamentally limited by
chatter occurring due to regenerative type self-excited vibrations. Efficacy of the existing high …

Real-time estimation of cutting forces via physics-inspired data-driven model

GW Vogl, DA Regli, GM Corson - CIRP Annals, 2022 - Elsevier
A method is presented to estimate the cutting forces in real time within machine tools for any
spindle speed, force profile, tool type, and cutting conditions. Before cutting, a metrology …

[HTML][HTML] Nonlinearities of hardware-in-the-loop environment affecting turning process emulation

B Beri, A Miklos, D Takacs, G Stepan - International Journal of Machine …, 2020 - Elsevier
In hardware-in-the-loop (HIL) experimental environment, a local softening character of the
emulated cutting force is observed during the emulation of turning, which affects the stability …

Nonlinear chatter of CNTs-reinforced composite boring cutter considering unstable region

J Zhang, Z Wang, C Feng, J Jia, Z Tong, Y Ren… - Archive of Applied …, 2023 - Springer
The nonlinear dynamic analysis of rotating composite boring round bar containing carbon
nanotubes (CNTs) in boring system is investigated. Firstly, according to both the Halpin–Tsai …

Why is it hard to identify the onset of chatter? A stochastic resonance perspective

D Bachrathy, HT Sykora, D Hajdu, B Beri, G Stepan - CIRP Annals, 2021 - Elsevier
A stochastic dynamical model is presented to identify the difficulties in chatter detection
during cutting processes. The theoretical implications are based on measurements related …

Emulating bistabilities in turning to devise gain tuning strategies to actively damp them using a hardware-in-the-loop simulator

GN Sahu, P Jain, P Wahi, M Law - CIRP Journal of Manufacturing Science …, 2021 - Elsevier
Bistabilities in turning are characterized by the process being stable for small perturbations
and unstable for larger ones. These bistabilities occur due to nonlinearities in cutting force …