Dissimilar friction stir welding of Al to non-Al metallic materials: An overview

S Shankar, KP Mehta, S Chattopadhyaya… - Materials Chemistry and …, 2022 - Elsevier
The paper presents a comprehensive review on dissimilar friction stir welding (FSW) of Al to
non-Al metallic materials, wherein the combination of Al–Mg, Al–Cu, Al-steel and Al–Ti are …

Large area friction stir additive manufacturing of intermetallic-free aluminum-steel bimetallic components through interfacial amorphization

F Liu, Y Zhang, P Dong - Journal of Manufacturing Processes, 2022 - Elsevier
Dissimilar metal additive manufacturing of aluminum-steel (Al single bond Fe) components
offers many opportunities for achieving effective structural lightweighting and multi …

Corrosion behavior and failure mechanism of electromagnetic pulse welded joints between galvanized steel and aluminum alloy sheets

S Wang, K Luo, T Sun, G Li, J Cui - Journal of Manufacturing Processes, 2021 - Elsevier
Dissimilar material welded joints will inevitably suffer atmospheric corrosion during service,
which may lead to premature failure of the dissimilar welded joints. Hence, in present study …

High strength impact welding of 7075 Al to a SiC-reinforced aluminum metal matrix composite

Y Mao, J Li, A Vivek, GS Daehn - Materials Letters, 2021 - Elsevier
Vaporizing foil actuator welding (VFAW), an impact welding method, was used for the first
time to produce high strength welds between SiC-reinforced 8009 aluminum metal matrix …

Water-augmented vaporizing foil actuator welding: process performance and mechanisms clarifications

M Gong, Z Lai, C Zhang, W Xu, C Li, H Geng… - Journal of Materials …, 2023 - Elsevier
This paper proposes a novel impact welding method named water-augmented vaporizing
foil actuator welding, in which liquid water is introduced to alter the foil's vaporization …

[HTML][HTML] Effect of Fe-Al intermetallics on fatigue properties of aluminum to steel dissimilar spot welds

L Walker, N Avedissian, C Vanderbilt, D Paolini… - International Journal of …, 2024 - Elsevier
Lightweight structures made of aluminum alloys and high strength steels are increasingly
used for improving vehicle fuel efficiency. One barrier for joining aluminum and steel is the …

Interface formation and interlayer factors of three-dissimilar-metal layers joint in impact welding

Z Meng, R Zhou, M Gong, W Guo, W Liu… - Journal of Manufacturing …, 2021 - Elsevier
Impact welding joint with an inserting interlayer can be used to improve the weldability of
hard-to-weld metal pairs. However, the formation mechanism of wavy interface during …

Small-scale impact welding of high-strength aluminum alloys: process and properties

BP Thurston, DR Klenosky, HE Misak, A Vivek… - Journal of Materials …, 2023 - Springer
A technique for producing impact welds with small standoff gaps between dissimilar
aluminum alloys, using the Vaporizing Foil Actuator Welding technique, is demonstrated …

Standoff-free vaporizing foil actuator welding: Process principle, experimental validation, and mechanisms analysis

M Gong, Z Lai, C Li, W Xu, H Geng, Z Zhang… - Journal of Manufacturing …, 2024 - Elsevier
This paper introduces a novel high-velocity impact welding process: the standoff-free
vaporizing foil actuator welding (standoff-free VFAW). This technique employs a new type of …

Sustainable design and manufacture of lightweight vehicle structures

GS Daehn - Alternative fuels and advanced vehicle technologies for …, 2014 - Elsevier
Alternate fuels and powertrain systems will force an increased premium on vehicle mass
reduction both to make vehicles more fuel-efficient and to enable greater range. an analysis …