The state of the art for numerical simulations of the effect of the microstructure and its evolution in the metal-cutting processes

H Liu, X Xu, J Zhang, Z Liu, Y He, W Zhao… - International Journal of …, 2022 - Elsevier
Microstructure features directly reflect mechanical responses during material deformation
and can influence the surface integrity of machined components, which is of great interest to …

[HTML][HTML] Conventional and micro scale finite element modeling for metal cutting process: a review

W Le, YUE Caixu, LIU Xianli, LI Ming… - Chinese Journal of …, 2024 - Elsevier
The metal cutting process is accompanied by complex stress field, strain field, temperature
field. The comprehensive effects of process parameters on chip morphology, cutting force …

Multiscale simulation of grain refinement induced by dynamic recrystallization of Ti6Al4V alloy during high speed machining

X Xu, J Zhang, J Outeiro, B Xu, W Zhao - Journal of Materials Processing …, 2020 - Elsevier
During high speed machining (HSM), the strong thermal-mechanical coupling can lead to
the microstructure evolution in the deformation zone of workpiece. Grain refinement may …

Machining simulation of Ti6Al4V using coupled Eulerian-Lagrangian approach and a constitutive model considering the state of stress

X Xu, J Outeiro, J Zhang, B Xu, W Zhao… - … Modelling Practice and …, 2021 - Elsevier
The accuracy of a machining model depends on the capability of this model to describe the
physical phenomena associated to the real machining system. This includes the material …

A comparative study on Johnson-Cook and modified Johnson-Cook constitutive material model to predict the dynamic behavior laser additive manufacturing FeCr …

Y Zhao, J Sun, J Li, Y Yan, P Wang - Journal of Alloys and Compounds, 2017 - Elsevier
An accurate prediction of flow behavior of metals considering the combined effects of strain,
strain rate and temperature is essential for understanding flow response of metals, and a key …

A constitutive model for Ti6Al4V considering the state of stress and strain rate effects

W Cheng, J Outeiro, JP Costes, R M'Saoubi… - Mechanics of …, 2019 - Elsevier
The predictability of manufacturing process simulation is highly dependent on the accuracy
of the constitutive model to describe the mechanical behavior of the work material. The …

Effect of pre-stress on surface integrity in micro milling: Modelling and experimentation

R Yadav, M Kumar, ND Chakladar, AM Sidpara… - Journal of Manufacturing …, 2023 - Elsevier
Recent years have witnessed rapid growth in microscale manufacturing, particularly in the
biomedical, electronics and aerospace industries. Therefore, it is required to improve the …

Modelling and optimization of machining of Ti-6Al-4V titanium alloy using machine learning and design of experiments methods

J Outeiro, W Cheng, F Chinesta, A Ammar - Journal of Manufacturing and …, 2022 - mdpi.com
Ti-6Al-4V titanium is considered a difficult-to-cut material used in critical applications in the
aerospace industry requiring high reliability levels. An appropriate selection of cutting …

Modelling and experimental validation of burr control in micro milling of metals

R Yadav, ND Chakladar, S Paul - Materials Today Communications, 2023 - Elsevier
Classical deformation theories are limited to predicting microscopic deformation when the
machining parameters are comparable to the dimension of a single grain. Micro-cutting is …

[HTML][HTML] Prediction of microstructure gradient distribution in machined surface induced by high speed machining through a coupled FE and CA approach

H Liu, J Zhang, B Xu, X Xu, W Zhao - Materials & Design, 2020 - Elsevier
Surface integrity is the permanent pursuit of industries for decades, and microstructure is a
key factor controlling physical and mechanical properties of machined surfaces. During …