Ultrasonic welding of aluminum to steel: A review

C Zhang, H Li, Q Liu, C Huang, K Zhou - Metals, 2022 - mdpi.com
As a solid-state bonding technology, ultrasonic welding (USW) has the characteristics of
green energy saving and environmental friendliness. It is more suitable for joining dissimilar …

[HTML][HTML] Achievement of high-quality joints and regulation of intermetallic compounds in ultrasonic vibration enhanced friction stir lap welding of aluminum/steel

T Liu, S Gao, W Ye, L Shi, S Kumar, J Qiao - Journal of Materials Research …, 2023 - Elsevier
The lap joints of 6061-T6 aluminum alloy/Q235 steel were obtained by conventional friction
stir welding (FSW) and ultrasonic vibration enhanced friction stir welding (UVeFSW). The …

[HTML][HTML] An Overview of Resistance Element Welding with Focus on Mechanical and Microstructure Joint and Optimization in Automotive Metal Joints

JY Shim, MW Park, IS Kim - Journal of Welding and Joining, 2023 - e-jwj.org
As lightweight automotive structures improve fuel efficiency and reduce carbon dioxide
emission, they have garnered extensive attention. Vehicle mass reduction, which is a key …

Optimized designing of generalized electrodes for aluminum/steel resistance spot welding process based on numerical calculation

K Zhou, B Ren, W Yu - Journal of Manufacturing Processes, 2023 - Elsevier
This work focused on the effects of using different electrode combinations on the welding
process and welding quality during aluminum/steel resistance spot welding (RSW) process …

[HTML][HTML] Characterization of resistance spot welded joints between aluminum alloy and mild steel with composite electrodes

R Qiu, J Li, H Shi, H Yu - Journal of Materials Research and Technology, 2023 - Elsevier
To enhance the performance of resistance spot welded joints between aluminum alloy (AA)
and mild steel (MS), a specific electrode termed embedded composite electrode was used …

Critical effect of heat input on joint quality in resistance element welding of Al and steel

MA Karim, SM Manladan, HMM Afroz, W Jin… - Journal of Manufacturing …, 2023 - Elsevier
Resistance element welding (REW) has recently attracted increasing interest, especially in
the joining of high-strength steels and aluminum alloys. However, the intensity of heat input …

Process optimization of aluminum/steel resistance spot welding based on dynamic resistance analysis

K Zhou, G Wang, B Ren, W Yu, M Ivanov - Journal of Materials Science, 2023 - Springer
Because aluminum and steel have different characteristics, directly joining them one cannot
obtain desired Al/steel welded joint. In order to improve the Al/steel resistance spot welding …

[HTML][HTML] Al heat affected zone-less resistance element welded lap joints of Al alloy and 1 GPa class steel: Transition of microstructure and fracture with heat transfer

S Baek, J Kim, T Kwak, T Lee, H Lee, C Chen… - Journal of Materials …, 2024 - Elsevier
In this study, Al joint systems without heat-affected zones (HAZ) were developed on Al/Fe
alloy lap joints fabricated by resistance element welding (REW). The robustness of the joints …

[HTML][HTML] Effects of TIG dressing, PWHT and temper bead techniques on microstructure and fatigue strength of fillet welded steel patch repairs: an experimental …

S Barzegar-Mohammadi, M Haghpanahi… - journal of materials …, 2023 - Elsevier
In-service patch welding is frequently used to repair corroded or damaged steel structures.
However, the repair welding may adversely affect the long-term mechanical integrity of the …

Microstructure and mechanical properties of resistance element welded joints for DP780 steel and 6061 aluminum alloy

Y Yang, Y Bi, Y Zhang, J Su… - Advanced Engineering …, 2023 - Wiley Online Library
DP780 steels and 6061‐T6 aluminum alloys are joined using the resistance element
welding (REW) process with a flat Q235 rivet. The macrostructure, microstructure, and …