From materials to cell: state-of-the-art and prospective technologies for lithium-ion battery electrode processing

J Li, J Fleetwood, WB Hawley, W Kays - Chemical Reviews, 2021 - ACS Publications
Electrode processing plays an important role in advancing lithium-ion battery technologies
and has a significant impact on cell energy density, manufacturing cost, and throughput …

A review of lithium‐ion battery electrode drying: mechanisms and metrology

YS Zhang, NE Courtier, Z Zhang, K Liu… - Advanced Energy …, 2022 - Wiley Online Library
Lithium‐ion battery manufacturing chain is extremely complex with many controllable
parameters especially for the drying process. These processes affect the porous structure …

Ultrahigh loading dry-process for solvent-free lithium-ion battery electrode fabrication

M Ryu, YK Hong, SY Lee, JH Park - Nature communications, 2023 - nature.com
The current lithium-ion battery (LIB) electrode fabrication process relies heavily on the wet
coating process, which uses the environmentally harmful and toxic N-methyl-2-pyrrolidone …

Exploring chemical, mechanical, and electrical functionalities of binders for advanced energy-storage devices

H Chen, M Ling, L Hencz, HY Ling, G Li, Z Lin… - Chemical …, 2018 - ACS Publications
Tremendous efforts have been devoted to the development of electrode materials,
electrolytes, and separators of energy-storage devices to address the fundamental needs of …

Digitalization of battery manufacturing: current status, challenges, and opportunities

E Ayerbe, M Berecibar, S Clark… - Advanced Energy …, 2022 - Wiley Online Library
As the world races to respond to the diverse and expanding demands for electrochemical
energy storage solutions, lithium‐ion batteries (LIBs) remain the most advanced technology …

Electrode manufacturing for lithium-ion batteries—Analysis of current and next generation processing

WB Hawley, J Li - Journal of Energy Storage, 2019 - Elsevier
As modern energy storage needs become more demanding, the manufacturing of lithium-
ion batteries (LIBs) represents a sizable area of growth of the technology. Specifically, wet …

[HTML][HTML] Recent technology development in solvent-free electrode fabrication for lithium-ion batteries

Y Zhang, S Lu, Z Wang, V Volkov, F Lou, Z Yu - … and Sustainable Energy …, 2023 - Elsevier
Electrodes for commercial lithium-ion batteries (LiBs) are typically manufactured with slurry-
casting (SC) procedure. The high cost and limited energy density caused by SC procedure …

High-throughput and high-performance lithium-ion batteries via dry processing

R Tao, B Steinhoff, XG Sun, K Sardo, B Skelly… - Chemical Engineering …, 2023 - Elsevier
A scalable powder-to-electrode dry processing strategy mainly based on powder dry mixing
and rolling/calendering is rationally designed. The dry processed electrodes show lower …

[HTML][HTML] Economies of scale in battery cell manufacturing: The impact of material and process innovations

L Mauler, F Duffner, J Leker - Applied Energy, 2021 - Elsevier
One key lever to reduce high battery cost, a main hurdle to comply with CO 2 emission
targets by overcoming generation variability from renewable energy sources and …

Rethinking the electrode multiscale microstructures: a review on structuring strategies toward battery manufacturing genome

X Fu, Y Zhou, J Huang, L Feng, P Yu… - Advanced Energy …, 2023 - Wiley Online Library
The success of liquid/solid‐state batteries is fundamentally determined by the electrode
microstructures, which is particularly true for high‐energy‐density electrodes with either thick …