[HTML][HTML] In-depth evaluation of ultrasonically welded al/cu joint: plastic deformation, microstructural evolution, and correlation with mechanical properties

J Li, J Zillner, F Balle - Materials, 2023 - mdpi.com
Ultrasonic metal welding (USMW) is widely used in assembling lithium-ion (Li-ion) battery
packs due to its advantages in joining dissimilar and conductive materials in the solid state …

In-situ observation of the bond formation process during ultrasonic metal welding of Al/Cu joints using Laser Doppler Vibrometry

J Li, F Balle - Journal of Manufacturing Processes, 2023 - Elsevier
In recent years, ultrasonic metal welding (USMW) has gained considerable research
attention due to the increasing application of lithium-ion batteries in electric vehicles …

[HTML][HTML] Influence of welding parameters and surface preparation on thin copper–copper sheets welded by ultrasonic welding process

R Nunes, K Faes, S De Meester, W De Waele… - … International Journal of …, 2022 - Springer
Ultrasonic welding is increasingly used in industry. In this paper, the influence of ultrasonic
welding parameters (USW) on the joint strength and quality was analysed. The properties of …

[HTML][HTML] Development and evaluation of the ultrasonic welding process for copper-aluminium dissimilar welding

RGN Silva, S De Meester, K Faes… - Journal of Manufacturing …, 2022 - mdpi.com
The demand for joining dissimilar metals has exponentially increased due to the global
concerns about climate change, especially for electric vehicles in the automotive industry …

[HTML][HTML] Development of a High-Frequency Test System to Study the Wear of Ultrasonic Welding Tools

J Li, M Rienks, F Balle - Metals, 2023 - mdpi.com
In current automotive lithium-ion battery manufacturing, Ultrasonic Metal Welding (USMW) is
one of the major joining techniques due to its advantages in welding multiple thin sheets of …

[HTML][HTML] The effect of RFSSW parameters on load capacity of EN AW-6082-T6 aluminum alloy and AlCu bimetallic joints

A Kubit, K Faes, T Trzepieciński, K Żaba… - The International Journal …, 2023 - Springer
This paper presents research into the creation of refill friction stir spot welding (RFSSW)
single-lap joints of 6082-T6 aluminum alloy and roll-bonded AlCu bimetallic sheet. The latter …

Weldability assessment of Al-SS dissimilar joints produced by ultrasonic spot welding route

S Das, BC Routara, BK Nanda, SB Mishra… - Materials Today …, 2023 - Elsevier
Multiple materials are often used in the construction of modern vehicles to make them lighter
and more affordable. Steel and aluminium alloys are the great building materials for these …

Research Status and Prospects of Ultrasonic Vibration-Assisted Joining Technology for Difficult-to-Weld High-Strength Alloys

Y Zhang, JB Peng, R Peng, JC Jiang, B Lei… - Metals and Materials …, 2024 - Springer
Ultrasonic vibration-assisted joining technology has garnered significant attention in recent
years, as it amalgamates the merits of conventional hot and cold joining techniques with …

Influence of bonding temperature on the properties of Cu/(SAC mixed powder)/Al joints under ultrasonic-assisted

G Gan, S Chen, L Jiang, C Liu, P Ma… - Soldering & Surface …, 2023 - emerald.com
Purpose This study aims to research properties of Cu/SAC0307 mixed solder balls/Al joints
with different bonding temperature under ultrasonic-assisted. Design/methodology/approach …

[HTML][HTML] Fuzzy logic-driven genetic algorithm strategies for ultrasonic welding of heterogeneous metal sheets

A Amale, AKS Singholi, J Giri, I Albaijan, A Guru - AIP Advances, 2024 - pubs.aip.org
There are a lot of problems with the conventional fusion welding process, so ultrasonic
welding has been used for about 20 years and has helped a lot of manufacturing industries …