The causal relationship between melt pool geometry and energy absorption measured in real time during laser-based manufacturing

BJ Simonds, J Tanner, A Artusio-Glimpse… - Applied Materials …, 2021 - Elsevier
During laser powder bed fusion additive manufacturing, laser power absorption is governed
by a protean pool of molten metal that can present as a highly reflective surface, a deeply …

Characterization of vapor capillary geometry in laser beam welding of copper with 515 nm and 1030 nm laser beam sources by means of in situ synchrotron X-ray …

F Kaufmann, C Forster, M Hummel, A Olowinsky… - Metals, 2023 - mdpi.com
Laser welding of copper is being used with increasing demand for contacting applications in
electric components such as batteries, power electronics, and electric drives. With its local …

Weldability and mechanical properties of dissimilar laser welded aluminum alloys thin sheets produced by conventional rolling and Additive Manufacturing

V Dimatteo, E Liverani, A Ascari, A Fortunato - Journal of Materials …, 2022 - Elsevier
The production of parts involving the combination of different materials has gained a lot of
interest in recent years as a strategy for achieving weight reduction. Particular attention has …

[HTML][HTML] Multi-stage keyhole evolution in fiber laser welding: An experimental study and theoretical analysis

S Guo, J Zou, J Xu, Q Wu, R Xiao - Results in Physics, 2021 - Elsevier
Laser welding with high beam intensity generates a metal vapor, which partially displaces
the metal melt, forming a narrow keyhole-shaped fusion zone. This study conducted …

Investigations on the formation of pores during laser beam welding of hairpin windings using a high-speed x-ray imaging system

M Omlor, EN Reinheimer, T Butzmann… - Journal of Laser …, 2023 - pubs.aip.org
Electric drives continue to grow in importance for future mobility. In recent years, hairpin
winding has become established for stator production. For connecting rectangular hairpin …

Analysis of heat transfer and melt flow in conduction, transition, and keyhole modes for CW laser welding

X Xiao, Y Fu, X Ye, M Cheng, L Song - Infrared Physics & Technology, 2022 - Elsevier
Melting modes have a profound impact on heat transfer and fluid flow in laser material
processing. In order to have a better understanding of the thermo-fluidic behavior of the melt …

Synchrotron X-ray analysis of the influence of the magnesium content on the absorptance during full-penetration laser welding of aluminum

J Wagner, C Hagenlocher, M Hummel, A Olowinsky… - Metals, 2021 - mdpi.com
Full-penetration laser beam welding is characterized by a weld seam whose depth equals
the material thickness. It is associated with a stable capillary and is therefore widely used for …

Towards an understanding of the challenges in laser beam welding of copper–observation of the laser-matter interaction zone in laser beam welding of copper and …

F Kaufmann, J Schrauder, M Hummel, C Spurk… - Lasers in Manufacturing …, 2024 - Springer
The increasing demand for contacting applications in electric components such as batteries,
power electronics and electric drives is boosting the use of laser-based copper processing …

An improved recoil pressure boundary condition for the simulation of deep penetration laser beam welding using the SPH method

D Sollich, EN Reinheimer, J Wagner, P Berger… - European Journal of …, 2022 - Elsevier
Deep penetration laser beam welding is simulated using the mesh-free Lagrangian
Smoothed Particle Hydrodynamics (SPH) method. The physical phenomena modeled are …

Learning semantic-specific visual representation for laser welding penetration status recognition

TY Liu, JS Bao, HB Zheng, JL Wang, CQ Yang… - Science China …, 2022 - Springer
The degree of penetration can directly reflect the forming quality of laser welding. The fine-
grained feature of the molten pool/keyhole image brings challenges to the vision-based …