A review on sensor based monitoring and control of friction stir welding process and a roadmap to Industry 4.0

D Mishra, RB Roy, S Dutta, SK Pal… - Journal of Manufacturing …, 2018 - Elsevier
This review is on the various techniques and methodologies applied to sensor based
monitoring of the quality and control of defects in an advanced joining process named …

Mechanical and microstructural properties evolutions of various alloys welded through cooling assisted friction-stir welding: A review

VP Singh, SK Patel, B Kuriachen - Intermetallics, 2021 - Elsevier
Friction stir welding (FSW) exhibit high rate of plastic deformation thereby microstructure
modification through intense coarsening and grain boundary precipitation found in the weld …

Characterizations of weld defects, intermetallic compounds and mechanical properties of friction stir lap welded dissimilar alloys

RP Mahto, R Kumar, SK Pal - Materials Characterization, 2020 - Elsevier
This experimental investigation describes the effect of tilt angle and rotational speed on the
characteristics of welding defects, intermetallic compounds, weld strength and micro …

Elucidation of intermetallic compounds and mechanical properties of dissimilar friction stir lap welded 5052 Al alloy and DP590 steel

P Geng, M Morimura, H Ma, Y Ma, N Ma, H Liu… - Journal of Alloys and …, 2022 - Elsevier
The friction stir lap welding (FSLW) was employed to join the dissimilar 5052 Al alloy and
DP590 steel. The intermetallic compound (IMC) formation area and thickness increased …

Real time monitoring and control of friction stir welding process using multiple sensors

D Mishra, A Gupta, P Raj, A Kumar, S Anwer… - CIRP Journal of …, 2020 - Elsevier
In the present work, a novel cloud-based remote and real time monitoring and control
scheme has been developed for a manufacturing process named friction stir welding (FSW) …

Weldability of AA6061-T6 and AISI 304 by underwater friction stir welding

RP Mahto, C Gupta, M Kinjawadekar, A Meena… - Journal of Manufacturing …, 2019 - Elsevier
Quality of friction stir welded structures made of thin sheets of aluminium alloy and steel in
air medium is affected by several welding defects, inter-metallic compounds and weak heat …

Numerical modelling of microstructure in friction stir welding of aluminium alloys

MP Iqbal, A Tripathi, R Jain, RP Mahto, SK Pal… - International Journal of …, 2020 - Elsevier
Mechanical properties like strength and hardness depend largely on microstructure. The
conventional methods to evaluate microstructure such as optical and electron-based …

Elucidation of interfacial microstructure and properties in friction stir lap welding of aluminium alloy and mild steel

A Kar, B Vicharapu, Y Morisada, H Fujii - Materials Characterization, 2020 - Elsevier
The rate of heat generation and plastic deformation of materials should be precisely
controlled in order to get a strong and sound weld joint during dissimilar friction stir lap …

Distribution of intermetallic compounds in dissimilar joint interface of AA 5083 and HSLA steel welded by FSW technique

M Sahu, S Ganguly - Intermetallics, 2022 - Elsevier
Multi-material design concept is growing rapidly in association with the advancement of
dissimilar alloy joining technology implementing FSW technique. In this paradigm, the major …

Mechanism of microstructure evolution and grain growth in friction stir welding of AA6061-T6 and AISI304 in air and water media

RP Mahto, M Rout, SK Pal - Materials Chemistry and Physics, 2021 - Elsevier
Grain size has a significant effect on the tensile strength and ductility of the friction stir
welded (FSWed) joints. The size and morphology of grains, developed during friction stir …